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6.9

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

TRANSMISSION INSTALLATION

1. With the help of an assistant, position the

transmission into the vehicle frame through the left

rear wheel well area.

2. Slide transmission towards rear of the vehicle and

rotate the top of the transmission toward the right

side of the vehicle.

3. Install the rear transmission mount to the frame and

secure with M8 bolts and nuts. Torque nuts to

specification.

Rear Transmission Mount Bracket Fasteners

17 ft-lb (23 Nm)

4. Install M10 bolt and nut securing the transmission

bracket to the rear mount. Torque fasteners to

specification.

Rear Transmission Isolator Fasteners

40 ft-lb (54 Nm)

5. Install the two rear exhaust springs securing the

muffler to the rear transmission mounting bracket.

6. Install the Clutch Center Distance Tool (PU-50658)

onto the crankshaft and transmission input shaft to

properly position the clutch center distance.

IMPORTANT: Tool should bottom out on the

transmission input shaft and lay flush on the

crankshaft.

7. Loosen the two bolts retaining the transmission

coupler bracket to the engine on the right side.

8. Align front transmission mounting holes with

transmission joint bracket mounting holes on engine.

9. Loosely install the two longer bolts into left side

mounting holes and two shorter bolts with washers

into right side mounting holes.

NOTE: DO NOT torque fasteners at this time.

TRANSMISSION

Polaris RZR XP4 1000 User Manual

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