3
3.79
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
7. Install and finger tighten the two outer M6 bolts
evenly.
NOTE: Install new cylinder head bolts.
8. Torque cylinder head bolts in sequence to
specification.
Cylinder Head Torque Procedure:
Torque in sequence
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb (10 Nm)
Camshaft Installation / Timing
NOTE: If any valve train components were replaced,
refer to Valve Clearance Adjustment, page 3.84
procedure prior to Camshaft Installation / Timing,
page 3.79.
1. Rotate the engine until the flywheel Top Dead Center
(TDC) mark
is aligned or centered in the
Crankshaft Position Sensor (CPS) mounting hole
.
This places the PTO cylinder at TDC for camshaft
installation.
NOTE: DO NOT use the “V” mark located on the
flywheel opposite of the “I” mark. Only the “I”
mark should be used as a TDC reference.
2. Reference the intake and exhaust markings made
during disassembly. If installing new camshafts or if
camshafts were not marked, you can reference the
part number stamped on the end of the shafts.
Intake Camshaft - PN 1204784
Exhaust Camshaft - PN 1204786
3. Lubricate all camshaft lobes and bearing journal
surfaces with Polaris PS-4 engine oil prior to
installation.
ENGINE / COOLING SYSTEM
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