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5.19

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

CAUTION

Never shim a drive clutch spring to increase its

compression rate. This may result in complete stacking

of the coils and subsequent clutch cover failure.

The drive clutch spring is one of the most critical

components of the PVT system. It is also one of the

easiest to service. Due to the severe relaxation the

spring is subject to during operation, it should always

be inspected for tolerance limits during any clutch

operation diagnosis or repair.

Check to see that spring coils are parallel to one

another using a straight-edge. Distortion of the

spring indicates stress fatigue, requiring

replacement.

Drive Clutch Spring Specifications

Part Number 7043924

Color

White / Orange

Free Length 3.563″ (90.50 mm)

Spring Wire Diameter 0.177″ (4.50 mm)

Needle Bearing Inspection

1. Rotate the clutch bearing in both clockwise and

counter-clockwise directions. The non-braking

needle bearing should rotate in both directions on

the shaft with only a slight amount of drag.

2. Verify there is no binding or rough spots. If problems

are noted continue with disassembly.

PVT SYSTEM

Polaris RZR XP4 1000 User Manual

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