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9.19

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

FRONT BRAKE PADS

Pad Removal

1. Elevate and support front of vehicle.

CAUTION

Use care when supporting vehicle so that it

does not tip or fall.

Severe injury may occur if machine tips or falls.

2. Remove the wheel nuts and front wheel.

3. Loosen the pad adjuster screw 2-3 turns.

4. Remove the upper and lower caliper mounting bolts

and remove the caliper from the front hub.

NOTE: When removing caliper, use care not to

damage brake line. Support caliper to avoid

kinking or bending brake line.

5. Push caliper piston into caliper bore slowly using a

C-clamp or locking pliers with pads installed.

NOTE: Brake fluid will be forced through

compensating port into master cylinder fluid

reservoir when piston is pushed back into

caliper. Remove excess fluid from reservoir as

required.

6. Push the mounting bracket inward and slip the outer

brake pad out between the bracket and caliper body.

7. Remove the inner pad from the bracket and caliper.

BRAKE SYSTEM

Polaris RZR XP4 1000 User Manual

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