3
3.71
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Crankcase Assembly
1. Check to be sure the PTO crankshaft seal is resting
properly in the upper crankcase.
2. Align tab of new main bearings
and new balance
shaft bearings
with the slot in each bearing bore of
the lower crankcase. Press bearing inserts firmly into
place.
3. Apply Polaris PS-4 engine oil to the new bearings
installed in the lower crankcase half.
4. Clean crankcase mating surfaces to remove any oil.
5. Apply a thin, continuous film of Crankcase Sealant
(PN 2871557) to upper crankcase mating surface
as shown. Do not allow sealant to dry before
assembly.
NOTE: DO NOT block oil passages
with
crankcase sealant.
6. Carefully place lower crankcase on upper case,
making sure the oil pump drive chain is fed through
the lower crankcase.
7. Tap lower crankcase with a rubber hammer to seat
the case halves together.
8. Inspect crankcase mating surfaces to be sure they
are joined properly. Investigate the cause of any
gaps.
9. Install the eight M10
, two M8
and one M6
lower crankcase bolts. Tighten all bolts lightly by
hand.
NOTE: Install new M10 lower crankcase bolts.
ENGINE / COOLING SYSTEM
To Next Page
Loading...
Need help?
General
