To Next Page

To Previous Page

5.22

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

Clutch Inspection

NOTE: Remove cover, spring, limiter spacer and

spider following the instructions for drive clutch

disassembly, then proceed as follows:

1. Remove and inspect the moveable sheave spacer

. Visually inspect the spacer for damage and replace

if necessary.

2. Remove the moveable clutch sheave.

3. Lift bearing

and thrust washers

off the shaft.

Replace as an assembly if worn, damaged, or if

operational problems were noted prior to

disassembly.

4. Inspect surface of shaft for pitting, grooves or

damage. Measure the outside diameter and

compare to specifications. Replace the drive clutch

assembly if shaft is worn or damaged.

Shaft Diameter:

Standard: 1.3725 - 1.3712″

(34.8615 - 34.8488 mm)

Service Limit: 1.3704″ (34.8088 mm)

5. Visually inspect the thrust washers for damage.

Measure the thickness and compare to specification.

Replace if worn or damaged.

Thrust Washer Thickness:

Standard: .030″ (.76 mm)

Service Limit: .025″ (.64 mm)

PVT SYSTEM

Polaris RZR XP4 1000 User Manual

Questions and Answers: