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9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Fuel Tank Installation RZR XP 4 1000
1. Carefully reinstall the fuel tank assembly. Install the
inner tank bracket with the fuel tank to ensure the
bracket is inserted properly into the lower fuel tank
mount.
2. Reinstall the fuel tank bracket and fasteners.
3. Install the vent line.
4. Reinstall lower rear close-off panel. Secure with
plastic rivets and torque screws to specification.
Block-off Panel Screws
8 ft-lbs (11 Nm)
5. Reinstall the seat base frame and torque fasteners to
specification.
Seat Base Frame fasteners
8 ft-lbs (11 Nm)
6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
Regulator/Fuse Box fasteners
5 ft-lb (7 Nm)
7. Install fuel tank strap screw. Torque screw to
specification.
Fuel Tank Strap Screw
8 ft-lbs (11 Nm)
8. Reinstall rear and front center console, shift knob and
screws.
9. Reinstall seat belt mechanism. Torque bolt to
specification.
Seat Belt Mechanism Bolt:
40 ft-lbs (54 Nm)
10.Reinstall right rocker panel and all previously
removed fasteners.
11. Reconnect the fuel line and fuel pump electrical
harness. Verify connections are secure.
12.Reinstall the battery and battery bracket. Torque
fastener to specification.
Battery Bracket:
8 ft-lbs (11 Nm)
13.Install seats and test the fuel pump by turning the
ignition key on and listening for the pump to activate.
Check the fuel line fittings for leaks.
FUEL SYSTEM
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