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5.13

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

PVT Assembly

1. Inspect inner clutch cover. Replace if cracked or

damaged.

2. Inspect the seal on the transmission input shaft.

Replace if damaged.

3. Inspect inner clutch cover seal (engine side).

Replace if cracked, torn or damaged.

4. Apply silicone around all seven screw holes on the

inner clutch cover.

IMPORTANT: DO NOT apply silicone on drive

and driven shaft inner cover donuts.

5. Install and properly align the inner clutch cover. Be

sure the fuel line, vent line and battery cables are

properly routed through the guard plate as shown

6. Install the protective cover and the four push rivets

that secure the cover to the top of the inner PVT

cover.

7. Install the four inner clutch cover bolts and washers

that retain the cover to the transmission. Torque bolts

to specification.

8. Install the three inner clutch cover bolts and washers

that retain the cover to the engine. Torque bolts to

specification.

Inner Clutch Cover Bolts:

12 ft-lb (16 Nm)

9. Clean the splines inside the driven clutch and on the

transmission input shaft.

10. Apply a light film of grease to the splines on the

shaft.

11. Install the driven clutch, washer and retaining bolt.

Torque to specification.

Driven Clutch Retaining Bolt:

55 ft-lb (75 Nm)

12. Clean the end of the taper on the crankshaft and the

tapered bore inside the drive clutch.

13. Install the drive clutch onto the engine.

PVT SYSTEM

Polaris RZR XP4 1000 User Manual

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