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8.19

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

BALL JOINT SERVICE

Ball Joint Service Preparation

NOTE: Do not reuse a ball joint if it has been

removed. If removed, it must be replaced. Use this

removal procedure only when replacing the ball

joint.

1. Properly lift and support the vehicle by the frame.

2. Remove the appropriate front wheel.

3. To service the upper ball joint:

4. Remove and discard the two front brake caliper

mounting bolts and remove the caliper from the

brake disc (see Chapter 9 – Caliper Removal , page

9.23).

5. Remove and discard the upper ball joint pinch bolt.

6. If necessary, remove the lower front shock fastener

from the A-arm.

7. Remove the upper A-Arm to frame mounting bolts

and remove the A-arm from the chassis.

8. To service the lower ball joint:

9. Remove and discard the lower ball joint pinch bolt.

10. Remove both A-arm to frame mounting bolts and

remove the A-arm from the chassis.

Ball Joint Removal

1. Remove the retaining ring

from the ball joint

2. Place a proper sized driver on the ball joint and place

the A-arm in a press.

3. Carefully press the ball joint out of the A-arm and

discard the ball joint.

STEERING / SUSPENSION

Polaris RZR XP4 1000 User Manual

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