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3.76

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

Flywheel Installation

1. If previously removed, reinstall the flywheel key.

2. Clean taper of crankshaft to remove all oil or grease.

3. Clean flywheel taper to remove all oil or grease.

4. Apply a drop of Loctite® 641 (yellow) to the tapers

before assembly. Loctite® 603 (green) can be used if

641 is not available.

5. Align flywheel key-way with key and install the

flywheel, seating it fully on taper.

6. Install flywheel retaining bolt. Using a commercially

available strap wrench

, hold flywheel and torque

the retaining bolt

to specification.

NOTE: If the Cylinder Holding & Camshaft

Timing Plate (PU-50563) is installed, remove it

before tightening the flywheel.

Flywheel Retaining Bolt:

133 ft-lbs (180 Nm)

7. Install the starter torque limit gear as an assembly.

Stator Cover Installation

1. Apply gasket tack adhesive to help hold gasket in

place during assembly.

2. Install a new stator cover gasket over alignment pins.

CAUTION

The flywheel contains powerful magnets. Use caution

when removing and installing the stator cover. DO NOT

place fingers between cover and crankcase at any time

during the removal / installation process or injury could

result.

3. Install stator cover and thirteenscrews. Torque

screws in sequence to specification.

Stator Cover Screws:

9 ft-lb (12 Nm)

ENGINE / COOLING SYSTEM

Polaris RZR XP4 1000 User Manual

Questions and Answers: