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9.21

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

4. Slowly pump the brake pedal until pressure has been

built up. Maintain at least 1/2" (12.7 mm) of brake

fluid in the reservoir to prevent air from entering the

brake system.

5. Install the adjustment set screw and turn clockwise

until stationary pad contacts disc, then back off 1/2

turn (counterclockwise).

6. Verify fluid level in reservoir is up to MAX line inside

reservoir and install reservoir cap.

Master Cylinder Fluid

Up to MAX line inside reservoir

7. Install wheel and torque wheel nuts to specification.

Wheel Nuts:

120 ft-lbs (163 Nm)

Brake Burnishing Procedure

It is required that a burnishing procedure be performed

after installation of new brake pads to extend service life

and reduce noise.

Start machine and slowly increase speed to 30 mph.

Gradually apply brakes to stop machine. Allow pads and

disc to cool sufficiently during the procedure. Do not

allow pads or disc to become hot or warping may result.

Repeat this procedure 10 times. Do not make more

than 3 stops per 1 mile (1.6 km).

BRAKE SYSTEM

Polaris RZR XP4 1000 User Manual

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