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8.39

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

19. Front Shocks Only: Using a 9/16" socket w/

extension, remove the fastener retaining the clicker

valve stack. Place the valve stack on a clean shop

towel in order of removal.

NOTE: Keep the valve stack in the order it was

removed. If unsure of order, refer to “Shock

Valving” under the “Shock Service Information”

provided earlier in this section.

20. Inspect the valves for kinks, waves, pits or foreign

material

21. Thoroughly clean all shock components and shock

body prior to assembly.

Walker Evans™ Shock Assembly

1. Install new seals and O-rings on the seal head

assembly.

2. Use the appropriate shock rod holding tool and a

vise to mount the shock rod vertically with the

threaded end upward.

Front Shock Rod Holding Tool: 2872429

Rear Shock Rod Holding Tool: PU-50931

3. Install the appropriate Shock Seal Protector Sleeve

over the shaft threads.

Front Shock Seal Protector Sleeve: PU-50939

Rear Shock Seal Protector Sleeve: PU-50952

4. Install seal head assembly onto the shock shaft.

5. Remove the Shock Seal Protector Sleeve.

6. Place the compression valve stack on the rod in the

reverse order of disassembly.

7. Place valve piston on top of the compression stack.

NOTE: If unsure of the valve stack order, refer to

“Shock Valving” under the “Shock Service

Information” provided earlier in this section.

STEERING / SUSPENSION

Polaris RZR XP4 1000 User Manual

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