Polaris RZR XP4 1000 User Manual

3
3.53
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
11. Measure each main journal and connecting rod
journal in two locations, 90 degrees apart. Replace
crankshaft if any journal is worn below the service
limit specification.
8
MAG End
12
Journal 4 (Rod
Bearing)
9
Journal 1 (Main
Bearing)
13
Journal 5 (Main
Bearing)
10
Journal 2 (Rod
Bearing)
14
Journal 6 (Main
Bearing)
11
Journal 3 (Main
Bearing)
15
PTO End
12. Refer to the six letters stamped onto the PTO end of
the crankshaft.
13. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
CRANKSHAFT BEARING JOURNAL
DIAMETERS
B
Main
Bearing
Standard
1.6140 - 1.6143"
(40.996 - 41.004
mm)
Service Limit
1.6129" (40.970
mm)
Conn Rod
Bearing
Standard
1.6118 - 1.6122"
(40.942 - 40.950
mm)
Service Limit
1.6104" (40.906
mm)
G
Main
Bearing
Standard
1.6137 - 1.6140"
(40.988 - 40.995
mm)
Service Limit
1.6129" (40.970
mm)
Conn Rod
Bearing
Standard
1.6115 - 1.6118"
(40.934 - 40.941
mm)
Service Limit
1.6104" (40.906
mm)
Y
Main
Bearing
Standard
1.6134 - 1.6137"
(40.980 - 40.987
mm)
Service Limit
1.6129" (40.970
mm)
Conn Rod
Bearing
Standard
1.6112 - 1.6115"
(40.926 - 40.933
mm)
Service Limit
1.6104" (40.906
mm)
14. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the Crankshaft Main Bearing Selection,
page 3.63 and Connecting Rod Bearing Selection,
page 3.63 procedures.
ENGINE / COOLING SYSTEM

Polaris RZR XP4 1000 Specifications

General

Brand	Polaris
Model	RZR XP4 1000
Category	Offroad Vehicle
Language	English