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7.36

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

10. Inspect the AWD coil located in the outer cover plate

assembly. Refer to AWD Diagnosis, page 7.32 for

detailed inspection process. Replace the cover plate

seal and O-ring.

11. Remove the roll cage assembly and rollers from the

clutch housing. Use a shop towel to cover the

housing in order to retain all the rollers.

NOTE: Rollers are spring loaded. Take care not

to allow them to fall out or lose them upon

removal of the roll cage.

12. Thoroughly clean all parts and inspect the rollers (A)

for nicks and scratches. The rollers must slide up

and down and in and out freely within the roll cage

(B) sliding surfaces and H-springs.

NOTE: Refer to the “Electronic Parts Catalog”

for individual part availability. Most parts are to

be replaced as an assembly or as a complete kit.

13. Inspect clutch housing / ring gear (C) for a consistent

wear pattern. Inspect the ring gear for chipped,

broken, or missing teeth.

14. Inspect the roll cage assembly (B) sliding surfaces

and H-springs. The sliding surfaces must be clean

and free of nicks, burrs or scratches. If damaged,

replace the roll cage assembly.

15. Inspect both output hub assemblies. Inspect the

bearings and replace if needed.

16. Clean and inspect all remaining front gearcase

components. Check each for excessive wear or

damage.

FINAL DRIVE

Polaris RZR XP4 1000 User Manual

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