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8.43

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

33. Pressurize the shock reservoir through the

Schrader

valve using the Gas Shock Recharging

Kit (PN 2200421).

34. Continue filling until the shaft has fully extended and

the reservoir pressure is at 125 psi.

Nitrogen Pressure (Front and Rear):

125 psi (862 kPa) +/- 5%

WARNING

CHARGE THE SHOCK USING NITROGEN GAS

ONLY. DO NOT FILL WITH ANY OTHER GASES.

Doing so compromises the performance of the shock

and may be EXTREMELY DANGEROUS!

35. Reinstall the valve cap.

36. Clean all oil residue from the shock and reservoir

with solvent, and dry with low pressure compressed

air in a well ventilated area.

37. Check shock for any leaks.

NOTE: If leakage from a remote shock reservoir

hose fitting is evident, check for a loose fitting

and seal threads with Three Bond 1215 (PN

2871557)

38. Reinstall the compression spring and the spring

retainer.

39. Thread the spring preload adjuster down against the

spring and set the preload to the specified

measurement (see Chapter 2 – Spring Adjustment,

page 2.40).

40. Set the compression adjuster knob to the

recommended setting or the original setting upon

removal (see Chapter 2 – Shock Compression

Adjustment, page 2.41).

41. Remove the shock from the vise.

42. Reinstall spherical bearing O-rings and polyurethane

bushings.

NOTE: After installation, be sure to RIDE

SLOWLY initially to ensure the shock and the

vehicle’s suspension is performing correctly.

STEERING / SUSPENSION

Polaris RZR XP4 1000 User Manual

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