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Polaris RZR XP4 1000 User Manual

Polaris RZR XP4 1000
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IX
IX.5
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Radius Rod
Service.............................................................. 8.21
Rear Bumper
Assembly View ................................................ 10.18
Removal.......................................................... 10.20
Rear Cargo Box) ................................................. 10.17
Rear Fender Flare Removal ....................... 10.21–10.22
Rear Fenders ...................................................... 10.17
Rear Propshaft
Installation .................................................7.25, 7.27
Removal....................................................7.24, 7.26
Rear Stabilizer Bar................................................. 8.26
Rear Suspension
Assembly View .................................................. 8.25
Reflash Authorization............................................. 4.51
Regulator / Rectifier Location................................ 11.33
Relays ................................................................ 11.29
Rocker Panel
Removal................................................ 10.23–10.24
Rocker Panels..................................................... 10.15
Rocker Panels XP 4............................................. 10.16
S
Seat
Removal.......................................................... 10.19
Seat Assembly Front............................................ 10.13
Seat Assembly Rear ............................................ 10.14
Seat Belt
Switch ............................................................. 11.16
Sensor
Oxygen ............................................................. 4.39
Sensor, Pedal Position ........................................... 4.37
Service Panel...................................................... 10.19
Shift Cable
Adjustment .......................................................... 6.5
Inspection............................................................6.5
Inspection and Adjustment .................................. 2.10
Shift Lever
Installation ...........................................................6.4
Removal.............................................................. 6.4
Shock
Disassembly ...................................................... 8.36
Replacement ..................................................... 8.28
Special Tools ..................................................... 8.36
Valve Shim Arrangement .................................... 8.36
Walker Evans 2.0 Assembly View........................ 8.29
Walker Evans Rebuild Information ....................... 8.35
Walker Evans Service......................................... 8.31
Shock Piston Orientation, Walker Evans.................. 8.36
Shock, Walker Evans 2.5, Assembly View ............... 8.30
Shock, Walker Evans, Assembly............................. 8.39
Shocks ................................................................. 8.27
Spark Plug Service ................................................ 2.36
Special Tools........................................................... 1.6
Body/Steering/Suspension............................8.3, 10.2
Brakes................................................................. 9.3
Clutching ............................................................. 5.2
EFI......................................................................4.3
Electrical ........................................................... 11.3
Engine................................................................. 3.3
Final Drive ........................................................... 7.2
Shock................................................................ 8.36
Transmission .......................................................6.2
Specification
Wheel Toe-Out................................................... 2.38
Specifications
Brakes................................................................. 9.3
Camshaft........................................................... 3.35
Cooling System.................................................. 3.13
Engine................................................................. 3.6
Engine Lubrication .......................................3.3, 3.32
Engine Oil Pressure .............................................3.4
Transmission and Front Gearcase ....................... 2.23
Specifications, Walker Evans 2.0 Shocks ................ 8.31
Spring
Adjustment ........................................................ 2.40
Springs ................................................................. 8.27
Standard Bolt Torque Specification ......................... 1.24
Starter
Drive Installation ................................................ 3.76
One-Way Clutch Assembly ................................. 3.75
One-Way Clutch Disassembly ............................. 3.47
One-Way Clutch Inspection................................. 3.46
Starter Motor
Installation ....................................................... 11.39
Removal.......................................................... 11.39
Starter Solenoid
Operation ........................................................ 11.40
Test................................................................. 11.40
Starter System
Troubleshooting ............................................... 11.38
Stator
Cover Installation ............................................... 3.76
Stator Cover.......................................................... 3.44
Stator Tests......................................................... 11.32
Steering
Assembly View (Non-EPS).................................... 8.5
Inspection.......................................................... 2.37
Maintenance...................................................... 2.37
Steering / Suspension
Special Tools ...............................................8.3, 10.2
Steering Shaft
Bearing Replacement ........................................... 8.7
Removal (Non-EPS) ............................................. 8.6
Steering Wheel
Removal (Non-EPS) ............................................. 8.6
Steering Wheel (EPS)
Removal............................................................ 8.11
Steering Wheel Freeplay........................................ 2.37
Suspension
Compression Adjustment.................................... 2.41
Spring Adjustment.............................................. 2.40
Walker Evans..................................................... 2.40
Switch
Brake Light ...................................................... 11.13
Seat Belt.......................................................... 11.16
Switches
AWD/2WD ....................................................... 11.14
Gear Position ................................................... 11.15

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Polaris RZR XP4 1000 Specifications

General IconGeneral
BrandPolaris
ModelRZR XP4 1000
CategoryOffroad Vehicle
LanguageEnglish

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