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SP
Sea-doo SP User Manual
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Section 01
MAINTENANCE
Sub-Section 03
(FLUSHING AND LUBRICA
TION)
01-03-
4
NOTE:
Engine fog
ging should be don
e with
BOMBARDIER LUBE lubricant whene
ver the wa-
tercraft is to be stored for a few days or a long
period.
-
CAUTION
Never leave rags or tools in the en
g
i
n
e
c
o
m
-
partment or in the bilge.
www.SeaDooManuals.net
15
17
Table of Contents
Table of Contents
4
Section
5
Table of Contents
5
Safety Notice
5
Hull Identification Number
6
General Information
10
Table of Contents
11
Periodic Inspection Chart
12
Flushing and Lubrication
13
General
13
Procedure
13
04
19
General
17
Procedure
17
Water-Flooded Engine
17
Fuel System
19
05
20
06
20
07
20
Storage
19
Propulsion System
20
Troubleshooting Chart
23
Table of Contents
26
Leak Test
28
General
28
Preparation
28
Testing Procedure
28
Engine Leakage Diagnostic Flow Chart
33
Engine Removal
34
General
34
Removal and Installation
34
Cleaning
37
Installation
37
Magneto System
40
General
42
Removal
42
Cleaning
45
Disassembly
45
Assembly
47
Installation
48
01
69
02
69
03
69
Top End
50
General
52
Disassembly
54
Cleaning
56
Inspection
57
Assembly
60
Cylinder Head
66
Adjustment
67
Combustion Chamber Volume Measurement
67
Bottom End
69
Crankshaft Misalignment and Deflection
71
Disassembly
72
Cleaning
75
Inspection
75
Assembly
77
Rotary Valve
82
General
83
Inspection on Watercraft
83
Rotary Valve Timing
91
Exhaust System
93
Tuned Pipe Removal
96
Exhaust Manifold Removal
98
Muffler Removal
98
Tuned Pipe Repair
98
Installation
99
Engine Cooling System
115
Table of Contents
117
Fuel Circuit
118
General
123
Fuel Filter
124
Removal
124
Inspection
126
Assembly
127
Fuel System Pressurization
127
Air Intake
129
Assembly
130
Removal
130
Carburetors
132
General
134
Removal
134
Cleaning
135
Disassembly and Inspection
135
Assembly
136
Installation
139
Adjustments
140
Throttle Cable
140
Table of Contents
143
Oil Injection System
144
General
147
Oil System Pressurization
147
Oil Injection Pump
148
Assembly
150
Cleaning
150
Disassembly
150
Removal
150
Adjustments
151
Checking Operation
153
Table of Contents
154
Ignition System
155
General
155
Ignition Timing Procedure
158
Bombardier Ignition Tester
165
Ignition System Testing Procedure
165
Spark Plugs
170
Charging System
173
General
173
Testing Procedure
173
Battery
176
Starting System
182
General
184
Starting System Troubleshooting
185
Cleaning
186
Starter Disassembly
186
Starter Removal
186
Parts Inspection
187
Starter Assembly
187
Starter Installation
189
Starter Specification
190
Instruments and Accessories
191
General
191
Inspection
191
Digitally Encoded Security System
200
General
200
Table of Contents
203
Jet Pump
204
General
205
Jet Pump Inspection on Watercraft
205
Removal
207
Disassembly
209
Cleaning
211
Parts Inspection
212
Assembly
214
Installation
221
Pump Pressurization
221
Steering Cable
223
Drive System
224
General
227
Removal
227
Disassembly
231
Parts Inspection
231
Assembly
232
Lubrication
237
Reverse System
238
Disassembly
239
General
239
Assembly
240
Reverse Gate
240
Shift Lever
241
Adjustments
242
Disassembly
245
Inspection
245
Assembly
246
Adjustment
247
Variable Trim System
248
Manual Trim
248
Assembly and Installation
249
Disassembly
249
Removal
249
Electric Trim
250
Disassembly
251
General
251
Inspection
251
Removal
251
Assembly
252
Installation
252
Adjustment
253
Table of Contents
254
Sp and Spx Models
255
Removal and Installation
256
Steering Alignment
259
Gts Model
260
Removal and Installation
261
Steering Alignment
264
Gs, Gsi, Gsx, Gti and Gtx Models
265
Disassembly
266
Assembly
268
Steering Alignment
269
Hx and Xp Models
270
Removal
271
Assembly and Installation
272
Disassembly
272
Steering Alignment
274
Table of Contents
277
Adjustment and Repair/Adjustment and Repair
281
08
340
09
340
10
340
11
340
12
340
Alignment
275
Direct Action Suspension
278
Disassembly
279
Assembly
280
Inspection
280
Adjustment and Repair
282
Seat Adjustment
296
Access Panel Adjustment
298
Storage Compartment Cover Adjustment
298
Inlet Grate Removal
299
Riding Plate
299
Jet Pump Support
300
Deflector
302
Drain Plug Installation
302
Seat Removal
302
Seat Cover Replacement
303
Bumper Replacement
304
Sponson Replacement
304
Baffle Sealing (Gts Model)
305
Decals Replacement
305
Hood Removal
305
Hull and Body Repair
306
Tools and Materials List
308
Hull Insert Repair
309
Wire Color Codes
340
Wiring Diagrams
340
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Sea-doo SP Specifications
General
Brand
Sea-doo
Model
SP
Category
Boat
Language
English
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