The provided document is an Operator's Manual for a SeedMaster farming implement, specifically the "TOOLBAR – ULTRAPRO II – NOVA TANK" model for the year 2023. This manual details the operation, maintenance, and technical specifications of the seeding unit and its associated tank system.
Function Description:
The SeedMaster implement is designed for agricultural seeding operations, capable of precisely applying granular and liquid products (seed and fertilizer) across a field. It features a toolbar with openers that penetrate the soil to place product at controlled depths, and an on-frame or tow-behind tank system for product storage and distribution. The system incorporates advanced hydraulic and electronic controls for various functions, including wing folding/unfolding, opener pressure adjustment, product metering, and fan operation for pneumatic delivery. The implement is designed to integrate with tractor hydraulic systems and ISOBUS-compatible monitors for in-cab control and monitoring.
Important Technical Specifications:
- Tire Torque and PSI Specs: The manual provides a table with torque requirements and maximum pressure ratings for various tire sizes used on the implement. For example:
- 12.5L15 (10 PLY): Torque 200 ft. lbs., Max Pressure 44 PSI
- 750/65R26: Torque 450 ft. lbs., Max Pressure 35 PSI
- Dual 710/70R38: Torque 750 ft. lbs., Max Pressure 23 PSI
- Hydraulic System:
- System Pressure: 2600-3000 PSI (tractor working pressure to block).
- Wing-Down Pressure: 180 PSI (Note: Required pressure setting may vary).
- RAVEN (METER) Supply Pressure: 2000 PSI.
- Lift Kit Pressure: 200 PSI (factory default).
- Fast Wing Pressure: 1500 PSI.
- Safety Shift Valve: Shuts off hydraulic flow if back pressure reaches 240 PSI on tank line.
- Tank Line Relief: Preset at 450 PSI.
- Opener Lift/Lower Lines: Red tagged, 1/2" direct lines, connected to one tractor remote. Recommended maximum flow for this remote is 75%.
- System Pressure Hoses: Green tagged, 1/2" lines, connected to one tractor remote for continuous pressure to the block.
- Seed and Fert Fan Hoses (OnFrame): 3/4" fan pairs, tagged with 1x orange (pressure) and 2x orange (return) for UltraPro II 350/360, or 1x orange/2x orange for seed and 1x purple/2x purple for fertilizer for UltraPro II 540.
- Seed and Fert Fan Hoses (NOVA): 1x yellow (pressure) and 2x yellow (return) for seed, and 1x blue (pressure) and 2x blue (return) for fertilizer.
- Case Drain Hose: ONE 1/2" full open return line (zero back pressure).
- Zone Command Air Compressor:
- Turns off at 105 PSI, turns on at 85 PSI.
- Air regulator factory set to 65 PSI for air cylinders.
- Tunable Tower: Stainless-steel manifold with 6, 7, 8, 9, or 10-outlet configurations. 1-inch delivery lines.
- ROMAFA Distribution Manifold: Stainless steel, 2.5” inlet pipe, 6, 7, 8, 9, 10, 11, or 12 outlet configurations. Uses flat inserts for fertilizer and gradual point inserts for seed.
- NOVA Tank Configurations: 8 or 10 zone, dual-shoot or single-shoot, with 260bu granular seed tanks or 2000 Imp. Gal. liquid tank options.
- RCM (Rate Control Module) Unlock: SeedMaster RCMs require a Level 2 unlock, which is included with purchase.
Usage Features:
- In-Cab Electrical Hookup: Details connections for Raven Viper 4+ monitor, including ISOBUS terminator, CANBUS, GPS, and switched power output.
- Manual Switch Box: Provides 7 switches for main power, left/right/outer wing lock, main/outer wing fold, Smart Hitch on/off, and opener pressure increase/decrease/on/off.
- ISOBUS Toolbar Functions: Controlled via Universal Terminal (UT) display.
- Home Screen Layout: Displays Master Switch status, System Alarms, Packing Pressure (target/actual, manual/auto modes, system override), and System Information (System Pressure, Air Tank Pressure, Lift Kit status).
- Unfolding/Folding Wings: Controlled via "Main Wing Fold/Outer Wing Fold" switch. Inner wings unfold first, then outer wings. Wing lock buttons for partial unfolding.
- Lift Kit: Hydraulically operated to redistribute weight from front caster wheels to tractor hitch and rear of drill, improving flotation and traction. Auto-PWM control with adjustable pressure.
- Smart Openers: Hydraulic block controls raising, lowering, and down-pressure. Controlled by Master ON/OFF solenoid and PWM valve.
- UPII & NOVA Metering:
- Zone Command: Pneumatically controlled meter boxes for engaging/disengaging product flow to individual air streams and towers.
- Product Selection: Ability to configure tanks for seed or fertilizer runs, with specific hose connections for dual-shoot systems.
- Fan Pressure Guidelines: Tables provided for UPII and NOVA fan pressures (ounces) and RPM (high flow) based on product type, application rate, and drill size.
- Conveyor Operation: Controlled by Kar-Tech Wireless Remote. Functions include moving inner/outer arms, tilting, kick-out, and belt on/off. Equipped with E-Stop.
- SeedMaster App: Two-part app for Seed Rate Calculator (calculates seeding rate, required seed, and cost) and Cal Weight Estimator (provides estimated calibration number for granular products, allows submission of calibration info, and stores values in a notebook).
- ISOBUS RCM Functions: Multi-product application control system.
- Home Screen Layout: Displays product status (Off, On, Manual, Auto), tank weight, implement section status, and various display menu information (Task Area, Traveling Speed, PWM Duty Cycle, RPM sensor, Volume Applied).
- Rate Control: Adjusts actual and target application rates, with Auto/Manual toggle and rate increase/decrease buttons.
- Refill Tank/Bin & Product Calibration: Access to tank fill and product calibration settings. Allows zeroing tank weight, performing catch tests, and automatic product calibration (SmartCal) using load cells.
- Quick Start Button: Enables all sections for the active product at target rate, overriding Section Control and speed threshold for 5 seconds.
- Viper 4+ Monitor:
- Power Button and Status: Red flash then green for power on.
- Built-in Self Test: Diagnoses hardware/software issues (green for hardware OK, yellow for firmware corrupt, red for hardware issue, no color for no power).
- Device Shut Down: Critical for device health, performed via administrator/user panel.
- Main Screen Navigation: Status header displays ISOBUS, Fleet Analytics, Slingshot, Forward/Reverse, GPS, Software Update, File Transfer, CANBUS, and Serial Communications status.
- Job Profile Panel: Tools to set up, filter, and select profiles for field operations (Grower/Farm/Field data, guidance lines, scout groups).
- Product Configuration Panel: Utilities for setting up control channels for product applications, tank mixes, or seed varieties.
- Auto Zone Command Look Ahead Time Setup: Configures look-ahead times for section control (Turn-Off and Turn-On) to compensate for valve response time.
- Job Quick Start Procedure: Step-by-step guide to prepare for field operation, including reviewing ISO TXB, ISO RCM, AutoZone Command, product profile, and job settings.
- Run Screens: 3D Guidance, Field Review, and Widget View for monitoring operations.
- Managing Screen Layouts: Allows modification and creation of personalized run screens with various widgets.
- Creating FLIP Maps and Boundaries: Procedure for creating field boundaries and FLIP maps for headlands and objects.
- Loading Previously Created FLIP Maps: Steps to load existing FLIP maps for a new job.
- File Maintenance: Archiving and deleting files from the Viper 4+ to maintain optimal efficiency and storage space.
- 3rd Party GPS: Requirements for GPS differential correction (NEMA strings, BAUD rate) and connection via patch cable.
- Setting Tractor Measurements: Configuring tractor type and measurements for accurate as-applied mapping.
- Importing Prescription Maps: Loading RX map shape files from a USB drive to the Viper 4+ for variable rate application.
- Loading RX Maps with a Job: Selecting and applying RX maps for specific products, including conversion factors and default rates.
- Updating ECUs: Procedure for downloading and installing firmware updates for SeedMaster Drill Control Module (DCM) or Rate Control Module(s) (RCMs) via USB.
- WIFI or Tethered Remote Support: Connecting the Viper 4+ to a Wi-Fi network or hotspot for remote support.
- Remote Tank Monitor: Used to view tank weights, zero out weights, and calibrate products. Allows toggling between RCMs (UPII, NOVA, Liquid) and viewing RCM serial numbers.
Maintenance Features:
- Safety Checks: Regular visual checks on fasteners, hydraulic connections, and safety decals.
- Tire Maintenance: Qualified tire dealer or service person to perform tire maintenance. Proper inflation pressures.
- Hydraulic System: Clean and inspect all components regularly. Replace worn, cut, or damaged hoses and metal lines.
- Opener Adjustments: Adjusting seed and fertilizer depth using the Quick Depth Adjusting Tool.
- Wing Brace Check: Periodically check and adjust active wing braces for proper adjustment and frame integrity.
- Zone Command Air Compressor: Daily check and replacement of air inlet filter. Empty water separator tank daily.
- Metering Rollers: Check for wear, encrustation, or dirt. Ensure metering ledge is free of buildup.
- Lid Seals: Periodically inspect and replace seals to maintain maximum seal on lids.
- Product Screening: Highly recommended for all products going into the Nova tank to prevent uneven metering or damage to meter components.
- File Maintenance (Viper 4+): Regular archiving and deletion of job files to ensure sufficient storage space and prevent data corruption.
- Firmware Updates: Procedures for updating ECU firmware to ensure optimal system performance.
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