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Suzuki RM-Z450 - Inspection

Suzuki RM-Z450
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CLUTCH 7-5
INSPECTION
DRIVE PLATE
Measure the drive plate thickness.
" Drive plate thickness
Service Limit: 2.77 mm (0.109 in)
# 09900-20101: Vernier calipers
Inspect the drive plates for wear, distortion and discoloration.
If the drive plate thickness is found to have reached the limit,
replace it with a new one.
Measure the drive plate claw width.
Replace the drive plates found to have worn down to the limit.
" Drive plate claw width
Service Limit: 13.05 mm (0.514 in)
# 09900-20101: Vernier calipers
DRIVEN PLATE
Measure the driven plate distortion.
" Driven plate distortion
Service Limit: 0.10 mm (0.004 in)
# 09900-20803: Thickness gauge
Inspect the driven plates for wear and discoloration.
Replace driven plates which exceed the limit.
CLUTCH SPRING
Measure the clutch spring free length.
Replace all the springs if any spring is not within the limit.
" Clutch spring free length
Service Limit: 49.4 mm (1.94 in)
# 09900-20101: Vernier calipers
NOTE:
Replace six clutch springs together even if only one spring is
beyond the service limit.

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