PERIODIC MAINTENANCE 2-5
PERIODIC MAINTENANCE CHART
It is very important to inspect and maintain the machine regularly. Follow the guideline in the chart. The life
of parts varies depending on the riding conditions. Perform more often than shown in the chart if you use the
motorcycle under severe conditions.
Interval
races
Every
race
Every
3 races
Every
6 races
Remarks
Service
Item
hours
Every
2 hours
Every
6 hours
Every
12 hours
Spark plug I — —
Air cleaner C — — Replace air cleaner element as necessary.
Engine oil — R — Change after 1st initial break-in.
Engine oil filter — — R
Oil strainers — — I
Cooling-system I — —
Replace radiator hose and engine coolant
every year.
Flushing for overhaul or storage.
Clutch I — — Replace clutch plates as necessary.
Throttle cable and clutch
cable
I & L — —
Hot starter I — —
Throttle body I — —
Crankcase breather hose I — —
Fuel hose I — — Replace every 4 years.
Valve clearance — — I
Piston — — R
Piston ring — — R
Cylinder head, cylinder — — I
Muffler I — —
Silencer I — R
Drive chain I & L R — Adjust slack every 30 minutes.
Crankcase driveshaft oil
seal
I——
Inspect the oil seal frequently for abnormal-
ity (dust, stone or foreign materials).
If necessary, replace it with a new one.
Engine sprocket I — —
Rear sprocket I — —
Check and retighten sprocket bolts at initial
and subsequent 10 minutes of riding and
each race thereafter.
Drive chain buffer and
guide
—R—
Brake I — — Replace brake hose and fluid every year.
Magneto cover guard I — —
Replace magneto cover guard as neces-
sary.
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