Suzuki RM-Z450 - Cable Routing

SERVICING INFORMATION 20-21
CABLE ROUTING
Hot starter
cable
Throttle cable
(returning cable)
Throttle cable
(pulling cable)
Clutch
cable
Cable guide
Clamp
Clutch cable
Wiring harness
2 – 3 mm
(0.08
– 0.12 in)
14
– 16 mm
(0.5
– 0.6 in)
Hot starter cable
Pass the hot starter cable
inside of the frame bridge.
Align the marking on clutch cable
with the matching surface of clutch
cable bracket.
Pass the radiator overflow
hose between the radiator
hose and frame.
Radiator
overflow hose
Pass the clutch cable
over the radiator hose.
Cable guide
Radiator
overflow
hose
Hot starter
cable
Throttle cables
2 – 3 mm (0.08 – 0.12 in)
Hot starter cable
Pass the throttle cables and hot starter
cable under the radiator overflow hose.
Throttle
cable
(returning
cable)
Throttle cable (pulling cable)
Pass the throttle
cables and hot starter
cable between the radiator
and frame.
Pass the throttle cables and hot starter
cable over the radiator hose.
Clamp
Throttle cables
Engine stop switch
Pass the throttle cables
inside of the frame bridge.
0 – 1.5 mm
(0
– 0.06 in)
0 – 1.5 mm (0 – 0.06 in)
Clamp
Throttle cables
Engine stop switch
Throttle cable
(pulling cable)
Throttle cable
(returning cable)
Marking
Pass the clutch cable and
engine stop switch lead wire
through the cable
guide.
Engine stop
switch
lead wire
Clamp
Clutch cable
Clamp
Wiring harness
Wiring harness
Hot starter cable
Clamp
Engine stop switch
lead wire
Engine stop switch
Wiring harness
Guide
Throttle cables
Hot starter cable
Throttle cables
Clamp
Guide