Suzuki RM-Z450 - OIL PUMP No.1 and No.2 REMOVAL; Oil Seal Installation

11-5 LUBRICATION SYSTEM
OIL SEAL INSTALLATION
• Install the oil seal and snap ring

1 with the special tool.
NOTE:
Take care not to scratch the oil seal by the snap ring pliers when
installing the snap ring.
"
09913-70210: Bearing installer set
Oil seal: # 22 Attachment
09900-06108: Snap ring pliers
• Apply grease to the oil seal lip.
$ 99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
OIL PUMP No.1 AND No.2 REMOVAL
OIL PUMP No.1
• Drain engine oil. (!2-11)
• Drain engine coolant. (!14-3)
• Remove the brake pedal. (! 17-18)
• Remove the kick starter lever and right crankcase cover.
(!8-3)
• Remove the clutch component parts. (!7-8)
• Remove the snap ring

1, washer

2 and oil pump idle gear

3.
"
09900-06107: Snap ring pliers
• Remove the dowel pin

4 and O-ring

5.
• Remove the oil pump No.1

6.
• Remove the following parts from the oil pump No.1.
Outer rotor

7
Inner rotor

8
Pin

9
Oil pump No.1 plate

0
Oil pump No.1 cover

A
Oil pump driven gear shaft

B
CAUTION
Replace the oil seal and snap ring

1 with new ones.