Suzuki RM-Z450 - Installation

13-15 FUEL SYSTEM AND THROTTLE BODY
• Align the groove of hot starter valve with the hot starter cable
end.
INSTALLATION
Install the throttle body assembly in the reverse order of
removal. Pay attention to the following points:
• Fit the projection on the throttle body in the depression of the
intake pipe.
• Position the throttle body clamps correctly. ("20-22)
• Connect the throttle pulling cable

1 and throttle returning
cable

2 to the pulley.
• Turn in each throttle cable adjuster fully and locate each outer
cable so that the clearance is 0 – 1.5 mm (0 – 0.06 in).
• Tighten each lock-nut

3 to the specified torque.
$ Cable adjuster lock-nut: 2.2 N·m (0.22 kgf-m, 1.60 lb-ft)
• Adjust the throttle cable play. ("2-17)
INSPECTION AFTER INSTALLATION
• Wiring harness, cable and hose routing ("20-19 to -22)
• Fuel leakage
• Throttle cable play ("2-17)
• Engine idle speed ("2-19)
• TP sensor setting condition ("12-18)
0 – 1.5 mm (0 – 0.06 in)
0 – 1.5 mm (0 – 0.06 in)