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AML-C
Tadano AML-C User Manual
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Foreword
vi
W301-041
1E
(Only description in English is shown here.)
Hoist medium
m
HM
Hoist rope hanging down from jib head
Hoist rope hang
ing down from cr
ab
Fixed load-lifting attachment(s)
m
FA
Hook assembly
Hook asse
mbly
Bottom block
Bottom
block
Bottom block
Non-fixed load-lifting
attachment(s)
m
NA
Skip and chain
Net
Rope slings
Electromagnet
and chain
Grab
Gross load
Hoist medium load =
N
e
t
l
o
a
d
+
H
o
o
k
Net load =
Payload + Slings
Payload
m
PL
Contents of
skip
Contents of net
Box and
contents
Scrap iron
Contents of
grab
m
GL
m
HL
m
NL
T
able 1
6
8
Table of Contents
Foreword
3
Applicable Crane Model / Spec. no
2
Table of Contents
3
Acronyms and Abbreviations
5
International Standard
6
Crane Performance
8
Reduction of Rated Capacity
9
Chapter a
10
Components of the AML System
11
Diagram of the Main System
11
System Configuration
11
AML-C Block Diagram
12
Display Unit
13
Display Panel
14
LED Display
16
Control Switches
17
AML Main Unit
18
Construction
18
Panel Outside View (CN1 - CN9)
19
Boards and Inner Connectors
20
AML Control Unit (Pin Assignment)
21
AML System
21
CN1 Connector (8-Pin)
21
Input/Output Signals
21
CN2-1 Connector (20-Pin)
22
CN2-2 Connector (16-Pin)
24
CN3 Connector (12-Pin)
26
CN4 Connector (6-Pin)
27
CN5 Connector (16-Pin)
28
CN6 Connector (14-Pin)
32
CN7 Connector (20-Pin)
33
CN8 Connector (8-Pin)
34
CN9 (USB) Connector (4-Pin)
35
Explanation of the Signals (DI, Do)
35
Chapter B/(User Mode)
36
(User Mode)
36
Chapter B
36
Functions and How to Use
36
Display Selection
38
Mode Structure
38
Operation Indicator Display
39
Registration of Operating State and AML Function Check
40
Registration of Outrigger State
40
Registration of Crane State
43
Registration of Counterweight State
45
Registration of Number of Part-Lines
46
Pre-Operational Inspection on AML
48
Alarm and Recovery Operation
50
Type of Warning Codes and Buzzer
50
Comparison Table
51
Crane Model Comparison Table
51
Warning Code and Crane Model
51
Stop Warning Code
52
Warning Code
52
Warning Code and Remedy List
52
Other Functions
55
Working Range Limit Function
55
Display of Limit Function State
56
Registering Boom Angle, Lifting Height, and Load Radius Limit
56
Registration of Swing Range
59
Alarm for Work Range Limit and Recovery Operation
60
Mute Alarm Function
61
TARE Function
61
Fuel Consumption Indicator
62
Adjustment Menu/Model Comparison Table
63
User Adjustment Menu
63
Eco Mode Selection
64
Activating/Deactivating the Winch Drum Rotation Buzzer Function
65
Fuel Consumption History Display
66
Selection of Winch to be Used
67
Adjustment of Display Panel Contrast
69
Transmission of Telematics Alarm Data
69
Action against AML System Error
70
Cause for AML Automatic Stop Output
71
Do Output Control
71
100% Lifting Performance Stop
72
Output
72
Anti-Twoblock Stop
73
Backward Stability Stop
73
Boom Lower Limit Stop
74
Boom Upper Limit Stop
74
Lifting Height Limit Stop
74
Load Radius Limit Stop
74
Elevation Lower Limit
75
Elevation Upper Limit
75
Do Output Abnormality Processing
76
Drum Indicator Control Function
77
Drum Indicator Do Output Control
77
Drum Indicator Do Output Restriction
77
Input
77
Outline of Drum Indicator Control Function65
77
Output
77
Panel LED Control
77
90% Warning
78
Output of Warning
78
Safety Signal
78
AML Control
79
Backward Stability Stop Function
79
Outline of Function
79
Restriction Contents
79
Working Range Limit Stop Function
79
Restriction Contents
80
Cancel Condition
81
Storing of Setting Condition
81
Data Specification
82
Function
82
Input
82
Output of Interference Prevention
82
Warning
82
Warning Code
82
Warning Condition
82
Function
83
Winch Drum Position Selection Function
83
Processing Effective Condition
84
Information Relevant to
85
Output
85
Processing Contents
85
Winch Drum Position Selection
85
Special Notes
86
Elevation Slow Stop
87
Factors for Control
87
Proportional Control Function
87
Swing Slow Stop
87
AML Cancel Function
88
Introduction
88
Cancel Status Judgment
89
Cancel Switch Abnormality Judgment
89
Canceling Method
89
Cancel Contents
90
Interlock Stop
90
Overload Cancel
90
Detector Abnormality
91
Stop Processing at Detector Abnormality (Compulsory Unload Output)
91
Chapter C/(Maintenance Mode)
92
(Maintenance Mode)
92
Chapter C
92
Outline of Maintenance Mode
94
Operation Keys
95
Operation Keys and Menu
95
Structure of Maintenance Mode Menu
96
Menu Selection
97
Mode Shift and Menu Structure
97
Shift to Maintenance Mode
97
Maintenance Main Menu Functions
98
Individual Main Menu Functions
99
ROM ID Check
99
DI Check
100
Ai Check
101
Pi Check
102
Si Check
103
Do Check
105
Ao Check
106
Description of Display Contents
107
MDT Check
107
Operation Method
107
Selection of MDT Check Menu Item
108
System Voltage Check
118
Error History Display
119
Erasing Error History
120
AML Emergency Switch History Display107
121
Latest Overload History Display
122
Maximum Overload History Display
123
Outrigger Emergency Setting
124
Telematics Check
125
Clock Adjustment
126
Meter Adjustment
128
Unit Selection
129
Language Selection
130
Crane Information Display Screen
131
Integrated Information Display Screen
131
Screen
131
Vehicle Information Display Screen
131
Display Contents
132
Vehicle Error Information
135
Classification of Error Code
136
Error Code
136
Error History
136
Error Notification
137
Communication Device Error (Transmitter, Etc.)
138
Error Code Table
138
Detector Abnormality or Abnormal Combination of Detectors
141
Abnormality
146
AML Internal Abnormality
146
CPU State Indicator LED
147
Required Adjustment after AML System Part Replacement
148
Disassembly and Assembly
149
Disassembly of AML Main Unit
149
Connector
150
Removing and Attaching the Connector Contact
150
Crimping Receptacle Contact
162
Replacing the Clock Battery
163
Section 5
164
(Adjustment Mode)
166
Chapter D
166
Outline of Adjustment Mode
166
Operation Keys
167
Operation Keys and Menu
167
Structure of Adjustment Mode Menu
168
Menu Selection
169
Mode Shift
169
Shift to Maintenance Mode
169
Shift to Adjustment Mode
170
Adjustment Main Menu
171
Detector Adjustment
172
Length and Angle Adjustment Screen
172
Boom Length Adjustment
173
Boom Length Span Adjustment
173
Boom Length Zero Adjustment
173
Adjustment Check
174
Boom Angle Adjustment
174
Boom Angle Span Adjustment
174
Boom Angle Zero Adjustment
174
Swing Angle 1 Zero Adjustment
175
Swing Angle 2 Zero Adjustment
175
Swing Angle Adjustment
175
Adjustment Check
176
Swing Angle 1 Span Adjustment
176
Swing Angle 2 Span Adjustment
176
Outrigger Length Adjustment
177
Outrigger Length Zero Adjustment
177
Adjustment Check
178
Outrigger Length Span Adjustment
178
Moment / Load Radius Adjustment
179
Moment Zero Adjustment
180
Moment Adjustment Check
181
Moment Span Adjustment
181
Moment Span Preliminary / Load Radius
181
Adjustment Sub Menu
182
Valve Adjustment
182
Swing Output Adjustment
183
Swing Output Adjustment (Offset Method)
183
Adjustment Procedure
184
Swing Output Adjustment (Characteristics Measurement Method)
184
Elevating / Telescoping Output Adjustment
186
Elevation Slow Stop
187
Function of Slow Stop
187
Swing Slow Stop
187
Performance Setup
188
Winch Drum Position Selection
188
Operation History Erase
190
Operation Procedure
190
Operation Procedure
191
Option Select
191
Processing at Setting Without Detector
192
Processing at Setting Without Function
193
Operating Conditions
194
Operation Procedure
194
Operating Conditions
195
Operation Procedure
195
Section 6
196
AML Adjustment Value List
197
Detector Adjustment
197
Information and Data
197
Initial Adjustment
197
Option Setting
198
Setting Item after Adjustment
198
Slow Stop Adjustment
198
Applicable Model: GR-1000XL-2
199
Detector Adjustment
199
Initial Adjustment
199
Option Setting
200
Setting Item after Adjustment
200
Slow Stop Adjustment
200
Boom Angle Detector
201
Boom Length Detector
201
Detector Check
201
Outrigger Extension Length Detector
202
Swing Angle Detector
202
Pressure Sensor for Moment Detection
203
Applicable Model: GR-1000XL-2
204
Boom Angle Detector
204
Boom Length Detector
204
Outrigger Extension Length Detector
205
Swing Angle Detector
205
Pressure Sensor for Moment Detection
206
AML Control Function List
207
Applicable Model: GR-1000XL-2
208
AML Input/Output List
209
Applicable Model: GR-1000XL-2
210
5
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Tadano AML-C Specifications
General
Brand
Tadano
Model
AML-C
Category
Measuring Instruments
Language
English
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