EasyManuals Logo

Telwin TECHNOMIG 210 DUAL SYNERGIC User Manual

Telwin TECHNOMIG 210 DUAL SYNERGIC
176 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #5 background imageLoading...
Page #5 background image
- 5 -
&217,18286:,5(:(/',1*0$&+,1()250,*0$*$1')/8;7,*00$
WELDING FOR PROFESSIONAL AND INDUSTRIAL USE.
1RWH7KHWHUP³ZHOGLQJPDFKLQH´ZLOOEHXVHGLQWKHWH[WWKDWIROORZV
*(1(5$/6$)(7<&216,'(5$7,216)25$5&:(/',1*
7KH RSHUDWRU VKRXOG EH SURSHUO\ WUDLQHG WR XVH WKH ZHOGLQJ PDFKLQH VDIHO\
DQGVKRXOGEHLQIRUPHGDERXWWKHULVNVUHODWHGWRDUFZHOGLQJSURFHGXUHVWKH
DVVRFLDWHGSURWHFWLRQPHDVXUHVDQGHPHUJHQF\SURFHGXUHV
3OHDVHUHIHUWRWKHDSSOLFDEOHVWDQGDUG´(1$UFZHOGLQJHTXLSPHQW
3DUW,QVWDOODWLRQDQG8VH
 $YRLGGLUHFWFRQWDFWZLWKWKHZHOGLQJFLUFXLWWKHQRORDGYROWDJHVXSSOLHGE\
WKHZHOGLQJPDFKLQHFDQEHGDQJHURXVXQGHUFHUWDLQFLUFXPVWDQFHV
 :KHQ WKH ZHOGLQJ FDEOHV DUH EHLQJ FRQQHFWHG RU FKHFNV DQG UHSDLUV DUH
FDUULHG RXW WKH ZHOGLQJ PDFKLQH VKRXOG EH VZLWFKHG RII DQG GLVFRQQHFWHG
IURPWKHSRZHUVXSSO\RXWOHW
 6ZLWFKRIIWKHZHOGLQJPDFKLQHDQGGLVFRQQHFWLWIURPWKHSRZHUVXSSO\RXWOHW
EHIRUHUHSODFLQJFRQVXPDEOHWRUFKSDUWV
 0DNHWKHHOHFWULFDOFRQQHFWLRQVDQGLQVWDOODWLRQDFFRUGLQJWRWKHVDIHW\UXOHV
DQGOHJLVODWLRQLQIRUFH
 7KHZHOGLQJPDFKLQHVKRXOGEHFRQQHFWHGRQO\DQGH[FOXVLYHO\WRDSRZHU
VRXUFHZLWKWKHQHXWUDOOHDGFRQQHFWHGWRHDUWK
 0DNH VXUH WKDW WKH SRZHU VXSSO\ SOXJ LV FRUUHFWO\ FRQQHFWHG WR WKH HDUWK
SURWHFWLRQRXWOHW
 'RQRWXVHWKHZHOGLQJPDFKLQHLQGDPSRUZHWSODFHVDQGGRQRWZHOGLQWKH
UDLQ
 'RQRWXVHFDEOHVZLWKZRUQLQVXODWLRQRUORRVHFRQQHFWLRQV
 'RQRWZHOGRQFRQWDLQHUVRUSLSLQJWKDWFRQWDLQVRUKDVFRQWDLQHGÀDPPDEOH
OLTXLGRUJDVHRXVSURGXFWV
 'RQRWRSHUDWHRQPDWHULDOVFOHDQHGZLWKFKORULQDWHGVROYHQWVRUQHDUVXFK
VXEVWDQFHV
 'RQRWZHOGRQFRQWDLQHUVXQGHUSUHVVXUH
 5HPRYHDOOÀDPPDEOHPDWHULDOVHJZRRGSDSHUUDJVHWFIURPWKHZRUNLQJ
DUHD
 3URYLGHDGHTXDWHYHQWLODWLRQRUIDFLOLWLHVIRUWKHUHPRYDORIZHOGLQJIXPHVQHDU
WKHDUFDV\VWHPDWLFDSSURDFKLVQHHGHGLQHYDOXDWLQJWKHH[SRVXUHOLPLWVIRU
WKHZHOGLQJIXPHVZKLFKZLOOGHSHQGRQWKHLUFRPSRVLWLRQFRQFHQWUDWLRQDQG
WKHOHQJWKRIH[SRVXUHLWVHOI
 .HHS WKH JDV ERWWOH LI XVHG DZD\ IURP KHDW VRXUFHV LQFOXGLQJ GLUHFW
VXQOLJKW
 8VHHOHFWULFLQVXODWLRQWKDWLV VXLWDEOH IRUWKHWRUFKWKHZRUNSLHFH DQG DQ\
PHWDOSDUWVWKDWPD\EHSODFHGRQWKHJURXQGDQGQHDUE\DFFHVVLEOH
7KLVFDQQRUPDOO\EHGRQHE\ZHDULQJJORYHVIRRWZHDUKHDGSURWHFWLRQDQG
FORWKLQJWKDWDUHVXLWDEOHIRUWKHSXUSRVHDQGE\XVLQJLQVXODWLQJERDUGVRU
PDWV
 $OZD\VSURWHFW\RXUH\HVZLWKWKHUHODWLYH¿OWHUVZKLFKPXVWFRPSO\ZLWK81,
(1RU81,(1PRXQWHGRQPDVNVRUXVHKHOPHWVWKDWFRPSO\ZLWK81,
EN 175.
8VH WKH UHODWLYH ¿UHUHVLVWDQW FORWKLQJ FRPSOLDQW ZLWK 81, (1  DQG
ZHOGLQJJORYHVFRPSOLDQWZLWK81,(1ZLWKRXWH[SRVLQJWKHVNLQWRWKH
XOWUDYLROHWDQGLQIUDUHGUD\VSURGXFHGE\WKHDUFWKHSURWHFWLRQPXVWH[WHQG
WR RWKHU SHRSOH ZKR DUH QHDU WKH DUF E\ ZD\ RI VFUHHQV RU QRQUHÀHFWLYH
VKHHWV
 1RLVH,IWKHGDLO\SHUVRQDOQRLVHH[SRVXUH/(3GLVHTXDOWRRUKLJKHUWKDQ
G%$EHFDXVHRISDUWLFXODUO\LQWHQVLYHZHOGLQJRSHUDWLRQVVXLWDEOHSHUVRQDO
SURWHFWLYHPHDQVPXVWEHXVHG7DE
 7KHÀRZRIWKHZHOGLQJFXUUHQWJHQHUDWHVHOHFWURPDJQHWLF¿HOGV(0)DURXQG
WKHZHOGLQJFLUFXLW
(OHFWURPDJQHWLF¿HOGVFDQLQWHUIHUHZLWKFHUWDLQPHGLFDOHTXLSPHQWHJ3DFH
PDNHUVUHVSLUDWRU\HTXLSPHQWPHWDOOLFSURVWKHVHVHWF
$GHTXDWHSURWHFWLYHPHDVXUHVPXVWEHDGRSWHGIRUSHUVRQVZLWKWKHVHW\SHVRI
PHGLFDODSSDUDWXV)RUH[DPSOHWKH\PXVWEHIRUELGGHQDFFHVVWRWKHDUHDLQ
ZKLFKZHOGLQJPDFKLQHVDUHLQRSHUDWLRQ
7KLVZHOGLQJPDFKLQHFRQIRUPV WR WHFKQLFDOSURGXFWVWDQGDUGVIRU H[FOXVLYH
XVHLQDQLQGXVWULDOHQYLURQPHQWIRUSURIHVVLRQDOSXUSRVHV,WGRHVQRWDVVXUH
FRPSOLDQFHZLWKWKHEDVLFOLPLWVUHODWLYHWRKXPDQH[SRVXUHWRHOHFWURPDJQHWLF
¿HOGVLQWKHGRPHVWLFHQYLURQPHQW
7KHRSHUDWRUPXVWDGRSWWKHIROORZLQJSURFHGXUHVLQRUGHUWRUHGXFHH[SRVXUH
WRHOHFWURPDJQHWLF¿HOGV
 )DVWHQWKHWZRZHOGLQJFDEOHVDVFORVHWRJHWKHUDVSRVVLEOH
 .HHSKHDGDQGWUXQNDVIDUDZD\DVSRVVLEOHIURPWKHZHOGLQJFLUFXLW
 1HYHUZLQGZHOGLQJFDEOHVDURXQGWKHERG\
 $YRLGZHOGLQJZLWKWKHERG\ZLWKLQWKHZHOGLQJFLUFXLW.HHSERWKFDEOHVRQ
WKHVDPHVLGHRIWKHERG\
 &RQQHFWWKHZHOGLQJFXUUHQWUHWXUQFDEOHWRWKHSLHFHEHLQJZHOGHGDVFORVH
DVSRVVLEOHWRWKHZHOGLQJMRLQW
 'RQRWZHOGZKLOHFORVHWRVLWWLQJRQRUOHDQLQJDJDLQVWWKHZHOGLQJPDFKLQH
NHHSDWOHDVWFPDZD\IURPLW
 'R QRW OHDYH REMHFWV LQ IHUURPDJQHWLF PDWHULDO LQ SUR[LPLW\ RI WKH ZHOGLQJ
FLUFXLW
 0LQLPXPGLVWDQFHG FP)LJ8
 &ODVV$HTXLSPHQW
7KLVZHOGLQJPDFKLQHFRQIRUPV WR WHFKQLFDOSURGXFWVWDQGDUGVIRU H[FOXVLYH
XVH LQ DQ LQGXVWULDO HQYLURQPHQW DQG IRU SURIHVVLRQDO SXUSRVHV ,W GRHV QRW
DVVXUH FRPSOLDQFH ZLWK HOHFWURPDJQHWLF FRPSDWLELOLW\ LQ GRPHVWLF GZHOOLQJV
DQG LQ SUHPLVHV GLUHFWO\ FRQQHFWHG WR D ORZYROWDJH SRZHU VXSSO\ V\VWHP
IHHGLQJEXLOGLQJVIRUGRPHVWLFXVH
(;75$35(&$87,216
- WELDING OPERATIONS:
 ,QHQYLURQPHQWVZLWKLQFUHDVHGULVNRIHOHFWULFVKRFN
 ,QFRQ¿QHGVSDFHV
 ,QWKHSUHVHQFHRIÀDPPDEOHRUH[SORVLYHPDWHULDOV
0867%(HYDOXDWHGLQDGYDQFHE\DQ³([SHUWVXSHUYLVRU´DQGPXVWDOZD\V
ENGLISH
INDEX
*(1(5$/6$)(7<&216,'(5$7,216)25$5&:(/',1* ................................................ 5
2. INTRODUCTION AND GENERAL DESCRIPTION ..................................................................... 6
2.1 MAIN CHARACTERISTICS ................................................................................................... 6
2.2 STANDARD ACCESSORIES................................................................................................. 6
2.3 OPTIONAL ACCESSORIES .................................................................................................. 6
3. TECHNICAL DATA....................................................................................................................... 6
3.1 DATA PLATE .......................................................................................................................... 6
3.2 OTHER TECHNICAL DATA: .................................................................................................. 6
4. WELDING MACHINE DESCRIPTION ......................................................................................... 6
4.1 CONTROL, ADJUSTMENT AND CONNECTING DEVICES. ................................................ 6
4.1.1 WELDING MACHINE (Fig. B, B1, B2, B3) ................................................................... 6
4.1.2 WELDING MACHINE CONTROL PANEL (Fig. C) ....................................................... 6
5. INSTALLATION............................................................................................................................ 7
5.1 POSITIONING THE WELDING MACHINE ............................................................................ 7
5.2 CONNECTION TO THE MAIN POWER SUPPLY.................................................................. 7
5.2.1 Plug and outlet.............................................................................................................. 7
5.3 WELDING CIRCUIT CONNECTION...................................................................................... 7
5.3.1 Recommendations........................................................................................................7
5.3.2 WELDING CIRCUIT CONNECTIONS IN MIG-MAG MODE ........................................ 7
5.3.2.1 Gas cylinder connection (if used)..................................................................... 7
5.3.2.2 Connecting the welding current return cable.................................................... 7
5.3.2.3 Torch ................................................................................................................7
5.3.2.4 Internal polarity change (where available) ....................................................... 7
5.3.2.5 External polarity change (where available) ...................................................... 7
5.3.3 WELDING CIRCUIT CONNECTION IN TIG MODE..................................................... 7
5.3.3.1 Connecting the gas bottle ................................................................................ 7
5.3.3.2 Connecting the welding current return cable.................................................... 7
5.3.3.3 Torch ................................................................................................................7
5.3.4 WELDING CIRCUIT CONNECTIONS IN MMA MODE ................................................ 7
5.3.4.1 Connection of the electrode-holder clamp welding cable................................. 7
5.3.4.2 Connecting the welding current return cable.................................................... 7
5.4 LOADING THE WIRE SPOOL (Fig. H, H1, H2) ..................................................................... 7
5.5 LOADING THE WIRE SPOOL ONTO THE SPOOL GUN (Fig. I) .......................................... 8
6. MIG-MAG WELDING: PROCESS DESCRIPTION...................................................................... 8
6.1 SHORT ARC .......................................................................................................................... 8
6.2 PROTECTION GAS ............................................................................................................... 8
7. MIG-MAG OPERATION MODEE................................................................................................. 8
7.1 SYNERGIC operating mode................................................................................................... 8
7.1.1 LCD display in SYNERGIC mode (Fig. L) .................................................................... 8
7.1.2 Parameters setting........................................................................................................ 8
7.1.3 Adjustment of the welding seam shape ........................................................................ 8
7.1.4 ATC Mode (Advanced Thermal Control)....................................................................... 8
7.1.5 Using the spool gun (where available) ......................................................................... 8
7.1.6 Advanced parameter setting: MENU 1 (Fig. M)............................................................ 8
7.2 MANUAL operating mode ....................................................................................................
.8
7.2.1 LCD display in MANUAL mode (Fig. N)........................................................................ 8
7.2.2 Parameters setting........................................................................................................ 8
7.2.3 Setting of spool gun parameters (where available) ..................................................... 8
7.2.4 Advanced parameter setting: MENU 1 (Fig. M)............................................................ 8
7.2.5 T1, T2 and SPOOL GUN torch settings (where available) ........................................... 9
8. CONTROLLING THE TORCH PUSH-BUTTON .......................................................................... 9
8.1 Setting the torch push-button control mode (Fig. O) .............................................................. 9
8.2 Torch push-button control mode.............................................................................................9
9. UNIT OF MEASUREMENT MENU (Fig. O) ................................................................................ 9
10. INFO MENU (Fig. O).................................................................................................................. 9
11. TIG DC WELDING: PROCESS DESCRIPTION ........................................................................ 9
11.1 GENERAL PRINCIPLES ...................................................................................................... 9
11.2 PROCEDURE (LIFT STRIKE).............................................................................................. 9
11.3 LCD DISPLAY IN TIG MODE (Fig. C) .................................................................................. 9
12. MMA WELDING: PROCESS DESCRIPTION............................................................................ 9
12.1 GENERAL PRINCIPLES...................................................................................................... 9
12.2 Procedure............................................................................................................................. 9
12.3 LCD DISPLAY IN MMA MODE (Fig. C)................................................................................ 9
5(6(7)$&725<6(77,1*6................................................................................................... 9
14. ALARM WARNINGS.................................................................................................................. 9
15. MAINTENANCE ........................................................................................................................ 9
15.1 ROUTINE MAINTENANCE:............................................................................................... 10
15.1.1 Torch......................................................................................................................... 10
15.1.2 Wire feeder............................................................................................................... 10
15.2 EXTRAORDINARY MAINTENANCE ................................................................................. 10
16. TROUBLESHOOTING............................................................................................................. 10
page page

Table of Contents

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Telwin TECHNOMIG 210 DUAL SYNERGIC and is the answer not in the manual?

Telwin TECHNOMIG 210 DUAL SYNERGIC Specifications

General IconGeneral
BrandTelwin
ModelTECHNOMIG 210 DUAL SYNERGIC
CategoryWelding System
LanguageEnglish

Related product manuals