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WEG CFW-09 - Installation

WEG CFW-09
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270
CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES
DANGER!
The CFW-09 provides an electronic thermal protectionforthe braking resistor
toavoidoverheating.Thebrakingresistorandthetransistorcanbedamagedif:
They are not properly sized;
Parameters P153, P154 and P155 are not properly set;
The line voltageexceeds the maximum allowed value.
The electronic thermal protection provided by the inverter, if properly
programmed, protects theDBresistor incaseof overloads notexpected during
normal operation, but it does not ensure protection in case of a dynamic
braking circuit failure.
In this case the only guaranteed method to avoid burning the resistor and
eliminate risk of fire is the installation of a thermal overload relayin series with
the resistor and/or the installation of a thermostat on the resistor body, wiring
it in a wayto disconnect the inverter power supply is case of overheating, as
shown below:
Connect the braking resistor between the +UD and BR power terminals
(refer to item 3.2.1);
Make this connection with a twisted pair. Run this cable separately from
any signal or control wire;
Size the cable cross section according to the application, considering
the
maximum and RMS current;
If the braking resistor is installed inside the inverter panel, consider the
heat dissipated by the resistor when defining the panel ventilation;
Set Parameter
P154
to the Ohms value of the DB resistor and Parameter
P155
to the resistor power rating in kW.
Figure 8.22
– Braking resistor connection
8.10.2 Installation
(1)
The maximum current can be determined by:
I
max
= Value set at P153 [V] / Resistor Ohms
(2)
The RMS braking current can be calculated by
I
rms
= I
max
.
t
br
[min]
Where t
br
corresponds to the sum of the braking
5
times during the most severe 5 minute cycle.
(3)
P
max
and P
rated
are the maximum peak and rated powers that the braking
chopper can deliver. The resistor power must be sized according to the
application braking duty cycle.
NOTE!
Through the power contacts of the bimetallic overload relay
circulates Direct
Current during the DC-Braking process.
Power
Supply
Thermostat
Braking
Resistor
Overload
Relay
Control Power
Supply
Contactor
or
Circuit Breaker
BR
+UD
CFW-09

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WEG CFW-09 - Installation