Xantrex PROsine 2.0

Xantrex PROsine 2.0

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PROSINE 2.0 INVERTER•CHARGER USER’S MANUAL

40

445-0089-01-01

Table of Contents

Default Chapter4
- Information about Your System4
- Default Values for Prosine 2.0 System5
  - Table of Contents7
  - List of Figures15
Important Safety Instructions17
- General Safety Precautions17
- Explosive Gas Precautions18
- Precautions When Working with Batteries18
Materials List20
Fig Title21
- Prosine 2.0 Materials as Shipped21
Warranty22
- Return Material Authorization Policy23
- Return Material Procedure23
Contents & Organization of this Manual24
Related Documents25
Section 1 Introduction27
- The Heart of a Sophisticated, Independent Power System28
Section 2 Product Orientation33
Inverter•Charger Features34
- Inverter•Charger: AC End34
- AC End View (Blank Panel Option)34
- AC Panel Options35
- Panel Equipped with GFCI and Circuit Protector35
- Inverter•Charger: DC End36
  - DC Terminal Covers36
  - DC Terminal Cover: Top View on Left; Bottom View on Right36
Display Panel Features37
- Prosine 2.0 Inverter•Charger Display Panel37
Battery Temperature Sensor42
Section 3 Installation43
- Safety Instructions43
- Installation Codes43
- Installation Tools and Materials44
- Installation Procedures44
- Step 1: Designing the Installation45
- Typical Recreational Vehicle and Fleet Vehicle Installation45
Table 1 Default Values: Inverter•Charger47
Table Title47
- Table 1 Required AC Wire Size Vs Breaker Rating47
- Table 2 Required DC Cable and Fuse Size47
- Table 3 Tested GFCI Models48
- Step 2: Choosing a Location for the Inverter•Charger49
- Step 3: Mounting the Inverter•Charger50
- Approved Mounting Orientations50
- Step 4: Connecting the AC Input Wires51
- Step 5: Configuring the Output Neutral Bonding System53
  - AC Output Neutral-To-Ground Bonding System53
  - Table 4 AC Output Neutral-To-Ground Bonding Screw Settings54
- Step 6: Connecting the AC Output Wires55
12 Hardwire AC Output Option (Top, Cutaway View of Wiring Compartment) 2956
- Step 7: Connecting the DC Cables57
- Step 8: Mounting the Display Panel60
- Step 9: Connecting the Battery Temperature Sensor61
- Step 10: Connecting the Remote Shutdown64
  - Materials Required64
  - Installation Steps64
- Next Steps65
- Cabling Details for Remote Shutdown Feature65
- Schematic for Remote Shutdown Feature65
Section 4 Configuration67
Part 1: General Configuration Information68
- Entering Configure Mode68
- Entering Installer-Only Mode68
- Changing Settings69
- Changing Settings: Example 169
- Changing Settings: Example 269
Part 2: Configuration Menus and Screens70
- Table 5 Menu Structure-Overview71
Part 3: Configuration Options72
- Clear Errors in Prosine72
- Configure Prosine-Basic Menu73
- Configure Prosine-Advanced Menu74
- Configure Display Panel Menu77
- Configure Battery Menu78
- Diagnostics Menu84
- Next Steps85
Section 5 Operation87
Part 1: System Startup Check88
Part 2: Operating Considerations89
- Fan Operation89
- On/Off/Remote Control of Inverter•Charger Operation89
Part 3: Operation in Inverter Mode90
- Load Sensing Mode90
- Operating Limits for Inverter Operation90
Part 4: Operation in Charger Mode92
- Operation in Equalization Mode93
  - Equalization Procedure93
- Operating Limits for Charger Operation94
- Power Share94
Part 5: Display Mode Screens95
Section 6. Troubleshooting97
- General Troubleshooting Guidelines98
- Shutdown / Restart Without Error Message99
- AC Bad Causes100
- Table 7 AC Bad Causes100
- Warning Messages101
- Table 8 Warning Messages101
- Error Messages104
- Table 9 Error Messages104
- Display Panel Faults106
- Table 10 Panel Faults106
- Inverter Applications107
Section 7 Series Operation109
Part 1: Designing a Series System110
- System Overview110
- System Components110
- Two Inverter•Charger Series Operation System111
- AC Input112
- AC Output112
- Battery Disconnect and Over-Current Protection Requirements112
- Series Sync Connection112
Part 2: Installing a Series System113
- Connecting AC Input Wiring113
- Connecting AC Output Wiring114
- Configuring the Inverter Output Neutral Bonding114
- Connecting the DC Cables115
- Connecting the DC Ground115
- Installing the Display Panels116
- Installing the Battery Temperature Sensors116
- Installing the Series Sync Cable116
Part 3: Configuring a Series System117
Part 4: Series System Startup Test118
Part 5: Series System Operation119
- Invert Mode119
- Charge Mode119
Appendix A Specifications121
- Electrical Specifications: Invert Mode122
- Electrical Specifications: Charge Mode122
- Environmental Specifications123
- System123
- Regulatory Approvals123
- Inverter Overload Operation124
- Typical Inverter Efficiency124
- Invert Power Derating Vs Ambient Temperature125
- Prosine Charger Output Current Vs AC Input Voltage125
- Inverter•Charger Dimensions126
Appendix B Typical System Diagrams127
- Residential Backup System128
22 Residential Backup System129
- Marine System129
- Typical Marine System129
Appendix C Batteries131
- Terminology131
- Battery Types132
- Battery Bank Sizing135
- Estimating Battery Requirements136
- Monthly Battery Maintenance139
- Cabling & Hook-Up Configurations142
Appendix D Battery Charging Reference145
- Multi-Stage Charging146
- Three-Stage Charging Profile146
- Two-Stage Charging Profile148
- Battery Charging Times149
- Battery Charging and Equalization Guide150
- Table 13 Battery Charging and Equalization Guide-General150
- Prosine 2.0 Charge Algorithms151
- Table 14 Charge Algorithms151
- Battery Type-Charge Algorithm Guide152
- Table 15 Battery Type - Charge Algorithm Guide152
Index155

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