Home
Advanced Energy
Power Supply
Pinnacle Plus+
Advanced Energy Pinnacle Plus+ User Manual
4
of 1
of 1 rating
204 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Pinnacle™ Plus+ 10
kW (325–650 Vdc)
Master/Slav
e AE Bus,
DeviceNet™, MDXL User
,
UHF Output
March 2005 5702269-C
User Manual
Samsung Electronics Co., Ltd. v. Demaray LLC
Samsung Electronic's Exhibit 1024
Exhibit 1024, Page 1
2
Table of Contents
Table of Contents
7
List of Figures
13
Chapter 1. Safety and Product Compliance Guidelines
17
Important Safety Information
17
Interpreting the Manual
17
Type Conventions
17
Danger, Warning, and Caution Boxes
18
Safety Guidelines
18
Rules for Safe Installation and Operation
18
Interpreting Product Labels
19
Product Compliance
20
Product Certification
20
Electromagnetic Compatibility (EMC) Directives and Standards
21
Safety and Compliance Directives and Standards
21
Table 1-1. Electromagnetic Compatibility (EMC) Directives
21
Table 1-2. Electromagnetic Compatibility (EMC) Standards
21
Conditions of Use
22
Installation Requirements
22
Safety Directives and Standards
22
Table 1-3. Safety Directives
22
Table 1-4. Safety Standards
22
Chapter 2. Theory
25
General Description
25
Interfaces
25
Output Impedance Range
25
Output Regulation
25
Arc-Suppression Feature
26
Displays
26
Microprocessor Advantages
26
Theory of Operation
26
Figure 2-1. Pinnacle™ Plus+ Functional Block Diagram
26
DC Chopper Section
27
Housekeeping Supply
27
Input
27
Inverter
27
Logic Control
27
Output
27
Output Measurement
27
Remote Interfaces
28
Chapter 3. Specifications
29
Functional Specifications
29
Table 3-1. Functional Specifications
29
Physical Specifications
31
Table 3-2. Physical Specifications
31
Electrical Specifications
32
Table 3-3. Electrical Specifications
32
Maximum Allowable Reverse Time for a Given Frequency
34
Figure 3-1. Pulse Reversal Times and Self-Run Frequencies
35
Table 3-4. Reverse Time Given a Self-Run Frequency
35
Reverse Time as a Function of Voltage Limit
38
Figure 3-2. Pulse Reversal Time as a Function of Voltage Limit (V-Limit)
39
Table 3-5. Reverse Time as a Function of Voltage Limit (V-Limit)
39
Operating and Impedance Range Illustrations
41
Figure 3-3. Operating Range
42
Figure 3-4. Impedance Range
42
Environmental Specifications
43
Table 3-6. Climatic Specifications
43
Coolant Specifications
44
Table 3-7. Coolant Specifications
44
Chapter 4. I/O Communication and Control
45
User Port
45
Figure 4-1. 15-Pin User Port
45
Installation
46
Signals
46
Pin-Description Table
47
Table 4-1. User Port Pin Descriptions
48
Devicenet™ Port
49
Figure 4-2. Devicenet Port with Pin Designations
49
Installation
49
Figure 4-3. Devicenet Rotary Switches and Leds
50
Pin Descriptions
50
Rotary Switches: Baud Rate and Addressing
50
Operation
51
Poll Command Message
51
Table 4-3. Structure of the Poll Command Message
52
Response Message
53
Table 4-4. Structure of the Poll Command Message
53
Explicit Messaging
54
Rear Panel Leds
54
Module Status LED
55
Table 4-5. MOD Status LED
55
Network Status LED
56
Table 4-6. Network Status LED
56
Passive Display Panel
57
Display
57
Leds
58
Table 4-7. Display Panel Leds
58
Active Front Panel/ Pinnacle Remote Panel
59
Connecting to the Remote Active Panel
59
Figure 4-4. Remote Active Panel Connector
59
Table 4-8. Remote Panel Pin Descriptions
59
Control Key
60
Output Display Screen
60
Understanding the Panel
60
Arc LED
61
Modify Knob
61
On/Off Buttons & Leds
61
Regulation Key
61
Soft Keys
61
Control Panel Interface
62
Control Key
62
Figure 4-5. Control Panel
62
Output Power Key
62
Regulation Key
63
Two-Line Output Display Screen
63
Figure 4-6. Two-Line Output Display Screen
64
Modify Knob
65
Setting the Reverse Time, Frequency, and Set Point
65
Soft Keys
65
Control Panel Controls
65
Understanding the Menu Options
66
Figure 4-7. Control Panel Main Menu Functions
66
Figure 4-8. Service Menu Map
67
Figure 4-9. Supply Menu Map
67
Using the Service Functions
68
Figure 4-10. Process Menu Map
68
Checking Service-Type Faults
69
Checking Service-Type Statistics
69
Checking the Amount of Idle Time
69
Checking the Number of Faults
69
Checking the Total Energy Output
69
Checking the Number of Cycles
70
Debugging Your Unit
70
Checking Your Master/Slave System Faults
70
Checking Your Communications Card
71
Checking Your Hardware Configuration
71
Checking Your Software Logic
71
Checking Your ROM
72
Checking Your Software Versions
72
Using the Supply Functions
73
Setting Pulse Parameters
73
Setting the AE Bus Timeout
73
Setting the Supply Parameters
73
Enabling Pulsing at Current Threshold or Always
74
Setting Sync Pulse Hard Arc Detection Broadcast
74
Selecting Constant Duty Cycle
75
Setting the Program Source
75
Setting the Unit as a Sync Pulse Transmitter or Receiver
75
Selecting a Lock Code
76
Selecting Remote or Local Mode
76
Selecting the Number of Clicks
76
Setting the Panel Mode
76
Using Process Functions
77
Monitoring Your Process
77
Viewing the Over-Voltage Density
77
Resetting the Over-Voltage Density
78
Setting the Over-Voltage Timer
78
Viewing the Over-Current Density
78
Resetting the Over-Current Density
79
Setting the Out-Of-Set Point Timer
79
Setting the Over-Current Timer
79
Changing the Target Functions
80
Setting a Maximum Limit for Output Voltage
81
Setting Process Limits
81
Setting Arc Handling
82
Setting the Maximum Limit for Output Current
82
Setting the Maximum Limit for Output Power
82
Setting the Voltage Arc Trip Level
82
Setting the Arc Count Limit
83
Viewing the Arc Density
83
Enabling Arc Handling
84
Setting Control Parameters
84
Setting the Arc Shutdown Time
84
Setting Recipes
85
Setting Joule Mode
86
Setting the Joule Set Point
87
Setting the Joule Threshold
87
Setting the Ramp
88
Figure 4-11. Standard Serial Port
89
Standard Serial (Flash) Port
89
Standard Serial Port Description
89
Standard Serial Port Pin Descriptions
89
Table 4-13. Serial Port Pin Descriptions
90
Transmission Parameters
90
AE Bus (Host) Port
91
Figure 4-12. AE Bus Port Connector
91
Pin Descriptions
91
Table 4-14. AE Bus Host Port Pin Descriptions
91
Switch Settings
92
Transmission Parameters
92
Figure 4-13. Rocker DIP Switch
93
Figure 4-14. Slide DIP Switch
93
Figure 4-15. Orientation of the AE Bus Port and External DIP Switch on the Back Panel
94
Setting the Pinnacle Plus+ Unit's AE BUS Address
95
Table 4-15. AE Bus Address Settings
96
AE Bus Communications
97
Setting Baud Rates and Communication Mode
97
Table 4-17. Baud Rate Settings
97
AE Bus Protocol
98
Figure 4-16. Graphic Representation of an AE Bus Message Packet
98
Header
98
Command
99
Data (Data Bytes)
99
Optional Length Byte
99
Checksum
100
Creating an Ideal AE Bus Communications Transaction
100
Figure 4-17. AE Bus Communications Transaction
100
Understanding Command Status Response (CSR) Codes
101
Table 4-18. Command Status Response (CSR) Codes
102
AE Bus Commands
103
Figure 4-18. AE Bus Communications Transaction Example
103
Table 4-19. AE Bus Commands
104
Front Panel Illustrations
142
Figure 4-19. Passive Front Panel (Front View)
143
Figure 4-20. Active Front Panel (Front View)
143
Figure 4-21. Remote Panel (Front View)
144
Figure 4-22. Remote Panel (Rear View)
145
Figure 4-23. Remote Panel (Dimensions)
146
Chapter 5. Installation
147
Unpacking
147
Meeting Spacing Requirements
147
Figure 5-1. Dimensional Drawing
148
Cooling Requirements
149
Cabinet Design
149
Figure 5-2. Clearances for Pinnacle™ Plus+ Units Stacked in a Cabinet
150
Making Rear Panel Connections
151
Connecting a Pinnacle Remote Active Panel
151
Grounding
151
Connecting a Remote Passive Panel
152
Connecting to the Standard Serial Port
152
Connection for Serial (Host) Port Control
152
Connection for User Port Control
152
Connecting Input Power
153
Contactor Interlock
153
Figure 5-3. Contactor Interlock Connector
153
Connecting Output Power
154
Output Power Cable Recommendations
155
Figure 5-4. UHF Connector and Sleeve Assembly
156
UHF Output Connector
156
Figure 5-5. Rear View of UHF Connector Housing Without Interlock (Back Plate Removed)
157
Figure 5-6. Rear View of UHF Connector Housing with Interlock (Back Plate Removed)
157
Military Spec Number
157
UHF Connection Without Interlock
157
Figure 5-7. Pinnacle Plus+ Master/Slave Interface Host Card
158
Figure 5-8. Master/Slave Pulse Port Connector
159
Figure 5-9. Master/Slave Pulse Port Cable
160
Figure 5-10. Master/Slave Pulse System Diagram
162
Figure 5-11. Sync Pulse Connector
165
Table 7-1. Passive Front Panel Help Codes
179
Table 7-2. Troubleshooting Leds
180
Table 7-3. Help Code Troubleshooting Table
182
Table 7-4. Error Code Troubleshooting Table
189
Table 7-5. Global Customer Support Locations
195
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Advanced Energy Pinnacle Plus+ and is the answer not in the manual?
Ask a question
Advanced Energy Pinnacle Plus+ Specifications
General
Brand
Advanced Energy
Model
Pinnacle Plus+
Category
Power Supply
Language
English
Related product manuals
Advanced Energy Pinnacle 20 kW
182 pages
Need help?
General
To Next Page
