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Contents

6 9836 3521 01

4.16 Handling of the setup in the target system .......................................................................................... 178

4.16.1 Backup of the setup ................................................................................................................. 178

4.16.2 Replacement of TCs ................................................................................................................ 180

4.17 Maintenance ....................................................................................................................................... 181

4.17.1 Select Target System ............................................................................................................... 184

4.17.2 Test Bolts ................................................................................................................................ 186

4.17.3 Calibration procedures in PowerMACS .................................................................................. 190

4.17.3.1 General ................................................................................................................... 190

4.17.3.2 Torque .................................................................................................................... 192

4.17.3.3 Angle ...................................................................................................................... 194

4.17.3.4 Wind Up Coefficient .............................................................................................. 195

4.17.3.5 Current (torque) ..................................................................................................... 197

4.17.4 Event Statistics ........................................................................................................................ 198

4.17.5 Service Log ............................................................................................................................. 199

4.17.6 Replace ID String .................................................................................................................... 200

4.17.7 Configure Target System......................................................................................................... 201

4.17.7.1 Advanced mode ..................................................................................................... 202

4.17.7.2 Restart of TC’s after download .............................................................................. 203

4.17.7.3 Information fields ................................................................................................... 203

4.17.7.4 Prepare TC for download of software .................................................................... 207

4.17.7.5 Change Net Data .................................................................................................... 209

4.17.8 Clear data ................................................................................................................................ 210

4.17.9 Compare programs .................................................................................................................. 211

4.17.10 Check for System Conflicts ................................................................................................ 213

4.17.11 TC Crash Log ..................................................................................................................... 214

5 PLC ................................................................................................................................................... 215

5.1 PLC - Overview .................................................................................................................................. 215

5.2 General ............................................................................................................................................... 216

5.3 System Globals ................................................................................................................................... 218

5.3.1 Station variables ...................................................................................................................... 218

5.3.1.1 Loosening cycles ...................................................................................................... 225

5.3.2 Bolt variables .......................................................................................................................... 231

5.3.3 ID device variables .................................................................................................................. 235

5.3.4 Multiple identifier variables .................................................................................................... 236

5.3.5 GM DeviceNet variables ......................................................................................................... 238

5.3.6 DC PLUS variables ................................................................................................................. 240

5.3.7 Globals .................................................................................................................................... 243

5.3.8 Bolt specific commands .......................................................................................................... 244

5.3.9 Device commands ................................................................................................................... 247

5.4 Programming the PLC ........................................................................................................................ 249

5.5 PLC Console ....................................................................................................................................... 254