CASE CONSTRUCTION CX145D SR

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1-GENERALINFORMATION

1-12

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Table of Contents2
General Information9
Note to the Owner9
Intended Use10
Electro-Magnetic Compatibility (EMC)10
Telematics10
Product Identification11
Operator's Manual Storage on the Machine14
Machine Orientation14
Machine Components15
Selective Catalytic Reduction (SCR) System16
Safety Information21
Signal Word Definitions21
Safety Rules22
General Safety Rules22
General Maintenance Safety22
Fire and Explosion Prevention23
General Battery Safety23
Seat Belts24
Personal Protective Equipment (Ppe)24
Working at Heights26
Before Using the Machine26
Maintenance and Adjustments29
Safety Area30
Ecology and the Environment31
Helpful Hints31
Battery Recycling31
Hand Signals32
Emergency Stop33
Safety Signs36
Decal Positions37
California Proposition 65 Warning52
Controls and Instruments53
Access to Operator's Platform53
Door and Steps53
Operator's Seat55
Fore and Aft Adjustment56
Seat Back Angle Adjustment56
Armrest Angle Adjustment57
Headrest Adjustment57
Seat Heater57
Forward Controls59
Travel Controls62
Windshield63
Front Lower Window64
Left-Hand Side Controls65
Gate Lock Lever67
Heating, Ventilation or Air-Conditioning Control68
Air Recycling69
Airflow Direction69
Air Conditioning70
Cab Internal Lighting72
Emergency Exit Hammer72
Sliding Windows on Door72
Magazine Rack73
Right-Hand Side Controls74
Dozer Blade Control Lever77
Instrument Cluster78
Control Buttons79
Operating Mode81
Power Boost85
Engine Coolant Temperature Gauge91
Fuel Gauge91
Radio103
Bluetooth Pairing106
Time Adjustment107
Rearward Controls108
Fuse Box108
Coat Hanger Hook108
Overhead Controls109
Roof Curtain109
Roof Hatch109
Sun Shield (Optional)109
Exterior Controls110
Cab Protection (ROPS and FOPS)110
Mirrors112
Rear View Camera119
Side Doors123
Battery Disconnect Switch124
Engine Hood125
Lower Panels125
Windshield Washer Reservoir126
Towing Holes126
Storage Compartment127
Fire Extinguisher127
Fuel Tank128
Fuel Tank Filler Pump (if Equipped)129
Selective Catalytic Reduction (SCR) System131
Operating Instructions147
Starting the Unit147
Anti-Theft Protection147
Starting the Engine148
Bringing the Machine up to Operating Temperature150
Operating the Machine in Hot or Cold Weather152
Operating the Machine153
Lowering the Attachment in the Event of a Failure156
Bucket Replacement158
Stopping the Unit160
Stopping the Engine160
Emergency Stop Switch160
Moving the Unit161
Machine Travel161
Travel Alarm161
Stopping Travel164
Parking the Unit165
Parking the Machine165
Transport Operations167
Road Transport167
Transporting Precautions (Folding the Handrail before Transport)167
Transporting Precautions (Machine Equipped with Long Arm)168
Loading the Machine Onto a Transport Trailer169
Trailer Setup169
Machine Setup169
Preparing for Road Transport172
Tie Downs for Shipping172
Unloading the Machine from a Transport Trailer175
Shipping Transport176
Lifting the Machine with a Crane176
Recovery Transport178
Towing the Machine178
Maintenance179
General Information179
Basic Instructions179
Hour Meter180
Daily Inspections180
Biodiesel Fuel182
Fluids and Lubricants184
Engine Oil Recommended Operating Temperature Range187
Releasing Pressure in the Hydraulic System188
Fuel System Bleeding189
Protecting the Electronic and Electrical Systems During Battery Charging or Welding191
Maintenance Planning192
Maintenance Chart192
Maintenance Action193
Break-In Period194
Grease Points (Bucket)194
Cab Protection (ROPS and FOPS)194
Tightening Torques194
Track Shoe Bolt Torque194
Hydraulic Oil Return Filter194
Pilot Line Filter194
Swing Reduction Unit Oil194
Travel Reduction Units Oil194
Every 10 Hours195
Engine Oil Level195
Engine Coolant Level196
Hydraulic Oil Level197
Fuel Tank Drain198
Fuel Prefilter199
Fuel Filter199
Fan and Alternator Drive Belt199
Every 50 Hours200
Air Conditioner Filters200
Air Inlet Filter200
Grease Points (Blade)202
Every 250 Hours203
Grease Points (Bucket)203
Swing Reduction Unit Oil204
Travel Reduction Units Oil205
Engine Primary Air Filter206
Battery Electrolyte Level209
Replacement of the Battery210
Fan and Alternator Drive Belt212
Replacement of Belt213
Hydraulic Oil Tank213
Tightening Torques214
Track Shoe Bolt Torque215
Track Rollers and Idler Wheels216
Cab Protection (ROPS and FOPS)216
Every 500 Hours217
Turntable Bearing217
Swing Ring Gear217
Engine Oil and Filter218
Fuel Pre-Filter220
Fuel Filter221
Radiator and Coolers222
Every 1000 Hours223
Grease Points (Boom and Arm)223
Hydraulic Tank Breather226
Engine Air Filters227
Hydraulic Fluid Analysis229
Engine Valve Rocker Clearance Adjustment229
Swing Reduction Unit Oil230
Travel Reduction Units Oil231
Alternator232
Starter Motor232
Every 2000 Hours233
Hydraulic Oil Suction Filter233
Hydraulic Oil Return Filter234
Pilot Line Filter235
Swing Reduction Gear236
Air Conditioner Filters236
Every 4000 Hours237
Engine Coolant237
Pump Outlet Hoses242
Hydraulic Hoses242
Every 4500 Hours243
Def/Adblue® Supply Module Filter243
Selective Catalytic Reduction (SCR) System244
Exhaust Gas Recirculation (EGR) System244
Every 5000 Hours245
Hydraulic Oil and Filters245
Hydraulic Pump247
When Necessary248
Feed Pump248
Track Tension249
Adjusting the Tension250
Fuel Tank Strainer251
Gas Spring Inspection252
Bulb Replacement253
Bucket Teeth256
Cylinders258
Plastic and Resin Parts258
Air-Conditioning System259
Fuse and Relay Locations261
Fuses261
Storage263
Preparing for Storage263
Periodic Checks264
Starting up the Machine265
Troubleshooting267
Fault Code Resolution267
Engine - Troubleshooting267
Specifications269
Machine Specifications269
Fluids and Lubricants271
Dimensions274
Weights278
Accessories279
Direct Fit Buckets279
Auxiliary Hydraulic Circuits281
Hydraulic Connections281
Operational Settings282
Operating Controls287
Hydraulic Quick Coupling System301
Quick Coupler Buckets305
Servicing Instructions307
Loads Handling309
Safety Valves312
Field View Monitor313
Front Guard Protective System316
Vandalism Guard317

CASE CONSTRUCTION CX145D SR - Page 20

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