CONTENT
Chapter 1 Brake System.................................................................................................................4
I. System Checking Parameters..................................................................................................4
1. Check brake disc.....................................................................................................................4
2. Thickness checking.................................................................................................................4
3. Checking of brake friction lining thickness............................................................................4
4. Checking of brake disc run-out..............................................................................................4
II. Removal/Installation and Overhaul of Front Brake and Brake Calliper...........................5
1. System Structural Diagram.....................................................................................................5
2. Preparations............................................................................................................................6
3. Notices....................................................................................................................................6
4. Removal and Overhaul...........................................................................................................6
III. Removal/Installation and Overhaul of Rear Brake..........................................................10
1. System Structural Diagram...................................................................................................10
2. Preparations..........................................................................................................................10
3. Notices..................................................................................................................................10
4. Removal Procedure..............................................................................................................11
4. Installation Procedure...........................................................................................................13
IV. Adjustment and Replacement of Handbrake....................................................................14
1. System Composition Illustration..........................................................................................14
2. Preparations..........................................................................................................................14
3. Notices..................................................................................................................................14
4. Removal/Installation Procedure...........................................................................................14
Chapter 2 Adjustment of Suspension System and Four-Wheel Alignment...............................18
I. Removal/Installation and Overhaul of Front Axle and Suspension...................................18
1. System Structural Diagram...................................................................................................18
2. Preparations..........................................................................................................................20
3. Notices..................................................................................................................................20
4. Removal/Installation Procedure...........................................................................................20
4.1 Removal of Shock absorber assembly............................................................................20
4.2 Removal of Control Arm Assembly...............................................................................21
4.3 Removal of Front Axle Assembly...................................................................................22
5. Installation Procedure...........................................................................................................24
II. Removal/Installation and Overhaul of Rear Axle and Suspension...................................25
1. System Structural Diagram...................................................................................................25
2. Preparations..........................................................................................................................26
3. Notices..................................................................................................................................26
4. Removal/Installation Procedure...........................................................................................26
4.1 Removal of Shock Absorber Assembly and Shock Absorber Spring.............................26
4.2 Cross Stay Assembly......................................................................................................27
4.3 Rear Trailing Arm Assembly..........................................................................................27
4.4. Removal of Rear Axle Assembly...................................................................................28