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A113
Chery A113 User Manual
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Table of Contents
Section 1
2
Default Chapter
2
Table of Contents
2
Chapter 1 Brake System
4
System Checking Parameters
4
Check Brake Disc
4
Checking of Brake Disc Run-Out
4
Checking of Brake Friction Lining Thickness
4
Thickness Checking
4
Removal/Installation and Overhaul of Front Brake and Brake Calliper
5
System Structural Diagram
5
Notices
6
Preparations
6
Removal and Overhaul
6
Removal/Installation and Overhaul of Rear Brake
10
Notices
10
Preparations
10
System Structural Diagram
10
Removal Procedure
11
Installation Procedure
13
Adjustment and Replacement of Handbrake
14
Notices
14
Preparations
14
Removal/Installation Procedure
14
System Composition Illustration
14
Chapter 2 Adjustment of Suspension System and Four-Wheel Alignment
18
Removal/Installation and Overhaul of Front Axle and Suspension
18
System Structural Diagram
18
Notices
20
Preparations
20
Removal of Shock Absorber Assembly
20
Removal/Installation Procedure
20
Removal of Control Arm Assembly
21
Removal of Front Axle Assembly
22
Installation Procedure
24
Removal/Installation and Overhaul of Rear Axle and Suspension
25
System Structural Diagram
25
Notices
26
Preparations
26
Removal of Shock Absorber Assembly and Shock Absorber Spring
26
Removal/Installation Procedure
26
Cross Stay Assembly
27
Rear Trailing Arm Assembly
27
Removal of Rear Axle Assembly
28
Installation Procedure
29
Adjustment of Four-Wheel Alignment
30
Adjustment of Front Wheel Camber Angle
30
Adjustment of Front Wheel Toe-In
30
Adjustment of Rear-Wheel Alignment Parameters
31
Tire Installation and Air Pressure Adjustment
31
Installation of Air Valve
31
Tire Assembling
31
Installation of Decorative Cover
32
Installation of Wheel and Tire Assembly
32
Tightening Method of Wheel Bolts
32
Tire Inflation
32
Chapter 3 Removal/Installation and Overhaul of Steering System
33
Removal/Installation of Steering Gear
33
System Composition Illustration
33
Notices
34
Preparations
34
Removal/Installation Procedure
35
Installation Procedure
36
Removal/Installation of Steering Column
37
Notices
37
Preparations
37
System Composition Illustration
37
Removal Procedure
38
Installation Procedure
43
Adjustment of Steering Gear Clearance
44
Adjustment of Power Steering System
44
Section 2
47
Chapter I Front Hood & Trunk
51
Removal and Installation of Front Hood
51
Installation Steps
51
Notes
51
Preparations
51
Removal and Installation of Front Hood Accessories
51
Removal Steps
51
Installation Steps
52
Removal & Adjustment of of Front Hood Assembly
52
Removal and Installation of Air Inlet Grid Assembly
52
Removal Steps
52
Installation Steps
53
Removal & Adjustment of of Hood Cable
53
Removal & Adjustment Steps8
53
Removal of Front Hood Lock
53
Removal Steps
53
Installation Steps
54
Preparations
54
Removal of Rear Decoration Plate
54
Removal and Installation of Trunk Lock
55
Removal Steps
55
Installation Steps
56
Removal of Trunk Lock Cylinder
56
Removal Steps
56
Removal of Rear Wiper Nozzle
57
Removal Steps
57
Installation Steps
58
Removal of Rear Wiper Motor
58
Removal Steps
58
Installation Steps
59
Removal and Installation of Seat Belts
60
Notes
60
Preparations
60
Removal Steps (Take Driver's Seat Belt as an Example)
60
Installation Steps
62
Removal and Installation of Seats
62
Removal of Front Seats
62
Removal of Rear Seats
63
Installation Steps
64
Removal and Installation of Auxiliary Instrument Panel
64
Installation Steps
65
Removal Steps
65
Removal and Installation of Vehicle Carpet
67
Installation Steps
67
Removal Steps
67
Removal of Damping Mat
69
Installation Steps
69
Removal Steps
69
Chapter III Removal & Maintenance of Vehicle Doors
71
Removal, Installation & Maintenance of Front Doors
71
Preparations
71
System Constitution Diagram
71
Notes
72
Removal Steps
72
Installation Steps
76
Removal & Installation of Rear Doors
77
Preparations
77
System Constitution Diagram
77
Notes
78
Removal Steps
78
Installation Steps
81
Chapter IV Removal, Installation & Maintenance of Front/Rear Bumper
82
Removal, Installation & Maintenance of Front Bumper
82
Notes
82
Preparations
82
Installation Steps
84
Removal Steps
84
Removal, Installation & Maintenance of Rear Bumper
84
Notes
84
Preparations
84
Installation Steps
85
Chapter V Removal and Installation of Headlights Fog Lights & Tail Lights
86
Preparations
86
Notes
86
Removal Steps of Headlights
86
First Open the Front Hood
86
Removal of Front Fog Lights
89
Removal of Tail Lights
90
Removal of License Plate Lights
91
Installation & Adjustment of Headlights
92
Installation & Adjustment of Front Fog Lights
93
Installation of Tail Lights
93
Preparations
94
Notes
94
Removal and Installation of Sun Visor
94
Installation Steps
94
Removal Steps
94
Removal and Installation of Vehicle-Top Armrest
95
Installation Steps
96
Removal Steps
96
Removal and Installation of Front Ceiling Light
96
Removal and Installation of Reverse Radar Display
97
Installation Steps
97
Removal Steps
97
Removal and Installation of A-Pillar Shield
97
Installation Steps
98
Removal and Installation of B-Pillar Shield
98
Removal Steps
98
Removal and Installation of C-Pillar Shield
99
Installation Steps
99
Removal Steps
99
Removal and Installation of Vehicle Ceiling
100
Removal Steps
100
Installation Steps
101
Chapter VII Removal and Installation of Instrument Panel & Instrument Panel Crossbeam
102
Removal of Instrument Panel
102
Removal Steps
102
Installation Steps
111
Methods for Clearing Instrument Maintenance Indicator
111
Removal of Instrument Panel Crossbeam
111
Removal Steps
111
Installation Steps
113
Chapter VIII Air Conditioning System
114
System Constitution
114
Removal of Evaporator Assembly
114
Preparations
114
Installation of Evaporator Assembly
117
Replacement of Blower
117
Removal and Installation of Blower Speed Regulation Module
119
Removal and Installation of Heater Exchanger
119
Removal and Installation of Mode Throttle Related Mechanism
121
Removal and Installation of Blend Throttle Related Mechanism
122
Removal and Installation of Int./Ext. Throttle Motor & Related Mechanism
123
Removal and Installation of Evaporator
124
Trouble Shooting
125
Chapter IX Body Dimension
127
Basic Instructions on BIW Maintenance
127
Door Panel Maintenance Process
128
Vehicle Door Structure
128
Main Contents of Door Panel Maintenance
129
Basic Methods for Door Panel Maintenance
130
Reconditioning of Dents
130
Restoration of Stretched Parts
132
Restoration of Cutting & Patching
133
Restoration of Wrinkled Parts
134
Welding of Four Doors and Two Covers
134
Vehicle Body Assembly Dimensions
135
Front View
135
Left-Front View
139
Front Door
142
Rear Door
143
Back View
148
Rear Bumper
150
Rear Fender
150
Tail Light
150
Engine Compartment Dimensions
152
Various Opening Dimensions
153
Chapter X Harness
154
Section I Battery Negative Harness
154
Harness Sketch
154
Instructions on Main Connectors
154
(I). Preparations
155
(II). Notes
155
(III). Removal Steps
155
Removal and Installation of Battery Harness
155
Section II Front Compartment Harness
156
Harness Sketch
156
Instructions on Main Connectors
157
(I). Preparations
158
(II). Notes
158
(III). Removal Steps
158
Removal and Installation of Front Compartment Harness
158
Section III Removal and Installation of Electronic Fuel Injection Harness
165
Harness Sketch
165
Instructions on Harness Connectors
166
Removal and Installation of Harness
168
Removal Steps
168
Installation of Harness
173
Section IV In-Door Harness
174
Harness Sketch
174
Instructions on Main Connectors
175
(I). Preparations
176
(II). Notes
176
(III). Removal Steps
176
Removal and Installation of In-Door Harness
176
Harness Sketch
186
(I). Preparation of Tools
196
(II). Notes
196
(III). Removal and Installation of Instrument Panel Harness
196
Section VI Left-Front Door Harness
199
Harness Sketch
199
(I). Preparations
200
(II). Notes
200
(III). Removal Steps
200
Instructions on Main Connectors
200
Removal and Installation of Left-Front Door In-Door Harness
200
Section VII Right-Front Door Harness
203
Harness Sketch
203
Instructions on Main Connectors
204
Removal and Installation of Right-Front Door In-Door Harness
204
Section VIII Rear Door Harness
205
Harness Sketch
205
(I). Preparations
206
(II). Notes
206
(III). Removal Steps
206
Instructions on Main Connectors
206
Removal and Installation of Right-Rear Door In-Door Harness
206
Section IX Tail Door Harness
208
Harness Sketch
208
(I). Preparations
209
(II). Notes
209
(III). Removal and Installation Steps
209
Instructions on Main Connectors
209
Removal and Installation of Tail Door In-Door Harness
209
Section X Defroster Harness
212
Harness Sketch
212
(I). Preparations
213
(II). Notes
213
(III). Removal Steps
213
Instructions on Main Connectors
213
Removal and Installation of Rear Defroster Harness
213
(IV) Installation Steps
214
Maintenance Manual for Chery A113 (Circuit Diagram)
216
Chapter 1 Illustration Instruction
217
Definition of Main Harness Inserters
217
Definition of Body Earth Points
221
Distribution of Various Earth Points and Main Modules
221
Earth Definition
221
Photos of Earth Points
222
Instruction of Main Circuit Symbols
223
Auxiliary Instruction of Circuit Diagram
224
Definition of Main Controls
224
Instruction of Power Supply and Earth Wire
224
Pin Definition Explanation
224
Wire Size and Color
224
Fuse Definition
225
Fuse Number
225
Front Compartment Relay Box Fuse
226
Fuse Position and Function Instruction
226
Instrument Relay Box Fuse
227
Chapter 2 Circuit Control Theory Diagram
228
Starter Charging System
228
ABS Control System
229
Airbag
230
Backup Radar
231
Electric Rear View Mirror
232
Engine Anti-Deterrent
233
A/C, Defroster System
234
Ceiling Lamp, Luggage Boot Lamp, and Sunroof System
235
Front/Rear Wiper System
236
Turn Signal Lamp System
237
Radio/Player, Horn, Cigarette Lighter
238
Headlamp, Fog Lamp System
239
BCM System
240
Instrument System
241
Mando Mgh-25 Anti-Lock Brake System User's Manual
244
Common Abbreviations and Acronyms in this Manual
245
Product Instruction
246
1． ABS Overview
246
Comparison between with and Without ABS Braking Effects
246
System Function
246
2． System Structure
248
3． System Functioning Theory
249
ABS Control Mode
249
ABS Control Theory
249
EBD Control Mode
252
Removal and Installation
253
2． Notices for Removal and Installation
253
3． HECU Replacement
255
Trouble Diagnosis and Troubleshooting
257
1． Checking Sequence
257
Checking of ABS and EBD Warning Lamp
257
Trouble Code Readout and Deletion Without Trouble Diagnosis Instrument
258
Trouble Checklist of Trouble Code
260
Trouble Checklist Without Trouble Code
268
Air Discharge and Oil Refill
273
Regular Operation Procedure
273
Notices for Air Discharge and Oil Refill
273
Determination Method for Vehicles with Air Discharge Trouble
274
Measures in Event of Troubles During Air Discharge and Oil Refill (for Internal Dry Status of Brake System)
274
Measures in Event of Trouble During Checking and ABS Functioning Test
275
Annex I Malfunction Cases and Incorrect Repair Cases
277
Annex II ABS Basics
279
Annex III ABS Internal Hydraulic Flow Diagram
280
Annex IV Connector Pin Layout of MGH-25 ABS ECU
280
5
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Chery A113 Specifications
General
Brand
Chery
Model
A113
Category
Automobile
Language
English
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