II. Removal of Instrument Panel crossbeam...............................................................................66
1. Removal Steps................................................................................................................66
2. Installation Steps.............................................................................................................68
Chapter VIII Air Conditioning System...............................................................................................69
I. System Constitution................................................................................................................69
II. Removal of Evaporator Assembly.........................................................................................69
1. Preparations....................................................................................................................69
2. Removal and Installation Steps.......................................................................................69
3. Installation of Evaporator Assembly..............................................................................72
4. Removal and Installation of Interior Evaporator............................................................72
1. Replacement of Blower..............................................................................................72
2. Removal and Installation of Blower Speed Regulation Module................................74
3. Removal and Installation of Heater Exchanger..........................................................74
4. Removal and Installation of Mode Throttle Related Mechanism..............................76
5. Removal and Installation of Blend Throttle Related Mechanism..............................77
6. Removal and Installation of Int./Ext. Throttle Motor & Related Mechanism............78
7. Removal and Installation of Evaporator.....................................................................79
III. Trouble Shooting..................................................................................................................80
Chapter IX Body Dimension..............................................................................................................82
I. Basic Instructions on BIW Maintenance.................................................................................82
1. Vehicle Door Structure...................................................................................................83
2. Door panel Maintenance Process....................................................................................83
3. Main Contents of Door Panel Maintenance....................................................................84
4. Basic Methods for Door Panel Maintenance..................................................................85
4.1. Reconditioning of Dents.........................................................................................85
4.2. Restoration of Stretched Parts.................................................................................87
4.3. Restoration of Cutting & Patching..........................................................................88
4.4. Restoration of Wrinkled Parts.................................................................................89
4.5. Welding of Four Doors and Two Covers.................................................................89
II. Vehicle Body Assembly Dimensions.....................................................................................90
1. Front View......................................................................................................................90
2. Left-front View...............................................................................................................94
3. Back View.....................................................................................................................103
III. Engine Compartment Dimensions......................................................................................107
IV. Various Opening Dimensions.............................................................................................108
V. Windscreen Dimensions.......................................................................................................108
Chapter X Harness.........................................................................................................................109
Section I Battery Negative Harness..........................................................................................109
I. Harness Sketch..............................................................................................................109
II. Instructions on Main Connectors.................................................................................109
III. Removal and Installation of Battery Harness.............................................................110
(I). Preparations............................................................................................................110
(II). Notes.....................................................................................................................110
(III). Removal Steps.....................................................................................................110
Section II Front Compartment Harness....................................................................................111
I. Harness Sketch..............................................................................................................111
II. Instructions on Main Connectors.................................................................................112
III. Removal and Installation of Front Compartment Harness..........................................113
(I). Preparations............................................................................................................113
(II). Notes.....................................................................................................................113
(III). Removal Steps.....................................................................................................113
Section III Removal and Installation of Electronic Fuel Injection Harness.............................120
I. Harness Sketch..............................................................................................................120
II. Instructions on Harness Connectors.............................................................................121
III. Removal and Installation of Harness..........................................................................123
1. Removal Steps..........................................................................................................123
2. Installation of Harness.............................................................................................128
Section IV In-door harness: ....................................................................................................129
I. Harness Sketch..............................................................................................................129
II. Instructions on Main Connectors.................................................................................130