SECTION 4 - MECHANICAL OVERHAUL
1
F32 SERIES
Pri nt P2D32F005 E Base - April 2009
SECTION 4
Mechanical overhaul
Page
GENERAL SPECIFICATIONS 3.................
DATA - ASSEMBLY SLACKS 4.................
ENGINE OVERHAUL 10.......................
ENGINE DISASSEMBLY ON BENCH 10..........
REPAIRS 11.................................
CYLINDER UNIT 11..........................
- Checks and measurements 11...............
- Checking head base surface on cylinder unit 12.
TIMING SYSTEM 13..........................
- Camshaft 13.............................
- Checking cam lift and pin alignment 13........
BUSH 13.................................
- Bush replacement 15......................
- Tappets 15..............................
- Tappet - camshaft assembly 15..............
ENGINE DRIVE SHAFT 16.....................
- Measurement of main j ournals and c rankshaft
bearing pins 16...........................
- Crankshaft bearing assembly 18..............
- Crankshaft assembly 18....................
- Checking output shaft shoulder clearance 19...
CONNECTING ROD — PISTON ASSEMBLY 19....
- Piston pins 21............................
- Conditions for the correct coupling of pins and
pistons 21...............................
- Split rings 21.............................
- Connecting rods 22.......................
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