GEDA 300Z - Page 2

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GEDA

300 Z / ZP

Page 2 of 101 Rev.: 001

BL 121 EN Translation of the original operating manual 2011 / 05

Main Page

Table of Contents3
Guide7
Images7
Warning Notices7
Overview of Warnings in the Manual8
Electric Shock8
Crushing by Car8
Do Not Use the Hoist in the Event of Fire8
Reaching into the Travel Path During Operation8
Secure Machine against Being Switched on9
Falling Tools / Parts9
Fall and Trip Hazard9
Suspended Loads9
Prevent Access for Unauthorised Persons9
Wear Safety Clothing10
Abbreviations11
Imprint11
Identification Data12
Machine12
Manufacturer12
Geda Representatives13
Ordering Spare Parts13
Technical Data14
Speeds14
Drives14
Assembly Height14
Emissions14
Dimensions and Weight15
Base Unit / Platform / Cable Box15
Mast Section15
Landing-Level Safety Gates15
Mast16
Inclination of Mast16
Technical Information on Assembly16
Foundation16
Soil Pressure16
Tightening Torques17
Mechanical Screw Connections Without Torque Control17
Mechanical Screw Connections with Torque Control17
Electrical Screw Connections (Metal Screw Connections)17
Safety Distance from Live Wires17
European Wind Regions18
Assembly Geometry19
Anchoring Forces22
Stiffener Tubes24
Operating Materials25
Electrics25
Tests26
Operating and Environmental Conditions26
Safety Information27
Proper Use27
Machine Limits27
Modifications / Alterations27
Linking to Other Machinery28
Prohibition of Certain Activities28
Machine Operation28
Foreseeable Misuse28
Machine Hazards29
Hazard Sources / Existing Residual Hazards29
Moving, Rotating, Pointed and Sharp-Edged Parts29
Energies29
Operating Materials29
Emergency29
Other Relevant Documents30
Export Licence30
Warranty30
Geda Training Sessions30
Obligations of the Operating Company31
Obligation of Training / Qualification31
Accessibility to Necessary Information32
Checking the Correct and Proper Condition and Use32
Identifying Hazards at the Place of Use32
Machines / Systems Requiring Registration32
Recurring Inspections32
Transporting Suspended Loads over the Machine33
Preparing an Emergency / Evacuation Plan33
Training Assembly Engineers from Other Companies33
Following the Instructions of Geda Assembly Engineers33
Provision of Personal Protective Equipment33
Regarding Use by Authorised People34
Operator34
Attendant / Platform Operator34
Professionals for Maintenance / Servicing34
Protection of Particular Groups of People34
Young People, Pregnant Women, Disabled Persons34
People with Pacemakers and Metal Implants34
Obligatory Safety Instructions35
Basic Conduct When Working with the Machine35
Transporting the Machine / Disposing of the Machine36
Set-Up and Connection / Installation37
First Commissioning / Daily Commissioning38
Transporting People39
Transporting Material40
Servicing / Repairs / Maintenance / Work on Electrical Components41
Cleaning42
Conduct in an Emergency42
Hazard Area Can be Left43
Hazard Area Cannot be Left43
Supplementary Safety Instructions - Components from Other Manufacturers43
Brief Description of the Machine44
Operating and Control Elements46
Master Switch46
Car Control46
Manual Control47
Overload Control Lamp and Socket Outlet47
Ground Station Car Access Ramp48
Building Car Access Ramp49
Drop-Test Control Unit50
Safety and Emergency Equipment51
Emergency Stop52
Triggering an EMERGENCY STOP / Machine Shut-Down in Events of Emergency52
Ending the Emergency Stop Situation52
Defect after an Emergency Stop Situation52
Location of the Emergency Stop Buttons53
Safety Stop54
Safety Gear54
Emergency Limit Switch54
Emergency Lowering (Brake Release Lever)55
Country-Specific Equipment Variants / Accessories56
Collision Grille56
Roof56
Assembly Bridge57
Replace the Cable Box57
Converting Access to the Front End / Adding a Second Access58
Enclosure with Barrier59
Holder for Individual Support Frames60
Cold Package60
Operating Time Indicator60
Daily Inspections before Starting Work61
Visual Inspections61
Function Tests62
Test Run with an Empty Car62
Test Run by Platform Operator / Person Authorised to Carry out Tests and Inspections62
Rescuing People Trapped Inside63
Basic Conduct in the Event of a Rescue / Malfunction63
Rescue Measures Plan64
Rescuing People from the Car65
Cleaning66
Cleaning the Machine Inside and out66
Cleaning the Area Around the Machine66
Assembly67
Transport to the Assembly Location69
Assembly Plan70
Assembling the Base Unit71
Mounting the First Mast Tie71
Transport through Narrow Spaces72
Dismantling the Accesses73
Dismantling the Front Wall74
Folding up the Car74
Remove Protective Buffers75
Unscrew Foot Section75
Installation at the Assembly Location75
Inspection after Assembly75
Assembly / Anchoring of the Mast76
Assembling the Mast Fixture77
Trailing Cable Guide78
Using the Assembly Bridge79
Assembling the EMERGENCY Limit Switch Bar80
Landing-Level Limit Switch Bar80
Securing Loading and Unloading Points80
Checks after Assembly / Checks Prior to Initial Commissioning81
Disassembly81
Disposing of the Machine81
Maintenance82
Warnings and Safety Instructions to be Complied with During Maintenance / Servicing82
Maintenance Plan83
Visual Inspections85
Test Run with an Empty Car86
Test Run by Platform Operator / Person Authorised to Carry out Tests and Inspections86
Refilling and Inspection Jobs87
Lubrication Device87
Checking for Wear88
Drive Pinion88
Gear Rack88
Tracks Rollers89
Motor Brake90
Function Tests91
Safety Gear91
Drop Test Passed92
Drop Test Not Passed92
Check Safety Gear for Damage93
Safety Gear Replacement93
Fault Table94
Documenting the Checks95

GEDA 300Z - Page 2

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