GEDA 300Z - Page 6

GEDA
®
300 Z / ZP
Page 6 of 101 Rev.: 001
BL 121 EN Translation of the original operating manual 2011 / 05
15 ASSEMBLY................................................................................................................67
15.1 TRANSPORT TO THE ASSEMBLY LOCATION.......................................................................................... 69
15.2 ASSEMBLY PLAN ............................................................................................................................... 70
15.3 ASSEMBLING THE BASE UNIT.............................................................................................................. 71
15.4 MOUNTING THE FIRST MAST TIE ......................................................................................................... 71
15.5 TRANSPORT THROUGH NARROW SPACES ........................................................................................... 72
15.5.1 Dismantling the accesses...................................................................................................... 73
15.5.2 Dismantling the front wall ......................................................................................................74
15.5.3 Folding up the car.................................................................................................................. 74
15.5.4 Remove protective buffers..................................................................................................... 75
15.5.5 Unscrew foot section ............................................................................................................. 75
15.5.6 Installation at the assembly location...................................................................................... 75
15.5.7 Inspection after assembly...................................................................................................... 75
15.6 ASSEMBLY / ANCHORING OF THE MAST............................................................................................... 76
15.6.1 Assembling the mast fixture .................................................................................................. 77
15.6.2 Trailing cable guide ............................................................................................................... 78
15.6.3 Using the assembly bridge .................................................................................................... 79
15.6.4 Assembling the EMERGENCY limit switch bar..................................................................... 80
1.1 LANDING-LEVEL LIMIT SWITCH BAR................................................................................................ 80
15.6.5 Securing loading and unloading points ................................................................................. 80
15.6.6 Checks after assembly / checks prior to initial commissioning ............................................. 81
16 DISASSEMBLY..........................................................................................................81
17 DISPOSING OF THE MACHINE................................................................................81
18 MAINTENANCE .........................................................................................................82
18.1 WARNINGS AND SAFETY INSTRUCTIONS TO BE COMPLIED WITH DURING MAINTENANCE / SERVICING ....... 82
18.2 MAINTENANCE PLAN.......................................................................................................................... 83
18.3 INSPECTIONS.................................................................................................................................... 84
18.4 VISUAL INSPECTIONS ........................................................................................................................ 85
18.4.1 Test run with an empty car .................................................................................................... 86
18.4.2 Test run by platform operator / person authorised to carry out tests and inspections.......... 86
18.5 REFILLING AND INSPECTION JOBS ...................................................................................................... 87
18.5.1 Lubrication device.................................................................................................................. 87
18.6 CHECKING FOR WEAR ....................................................................................................................... 88
18.6.1 Drive pinion............................................................................................................................ 88
18.6.2 Gear rack............................................................................................................................... 88
18.6.3 Tracks rollers ......................................................................................................................... 89
18.6.4 Motor brake............................................................................................................................ 90
18.7 FUNCTION TESTS .............................................................................................................................. 91
18.7.1 Safety gear ............................................................................................................................ 91
18.7.2 Drop test passed ................................................................................................................... 92
18.7.3 Drop test not passed ............................................................................................................. 92
18.7.4 Check safety gear for damage .............................................................................................. 93
18.7.5 Safety gear replacement ....................................................................................................... 93
18.8 FAULT TABLE.................................................................................................................................... 94
19 DOCUMENTING THE CHECKS ................................................................................95