Troubleshooting/Service 
4/07  UDC2500 Universal Digital Controller Product Manual  163 
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Reason for Failure  How to Correct the Problem 
IN2RNG 
Input 2 out of range. The remote input 
is outside the range limits. 
Same as IN1RNG above. 
IN2_FL 
Two consecutive failures of input 2 
integration. i.e., cannot make analog 
to digital conversion. 
Same as IN1FL above. 
CNFERR 
• PV low limit is > PV high limit 
• SP low limit is > SP high limit 
• Output low limit > Output high limit  
1.  Check the configuration for each item and 
reconfigure if necessary. 
 
PV LIM 
PV out of range. 
PV = INP1 x RATIO1+ INP1 BIAS 
1.  Make sure the input signal is correct. 
2.  Make sure the Ratio and Bias settings are 
correct. 
3.  Recheck the calibration. Use Bias of 0.0 
RV LIM 
The result of the formula shown below 
is beyond the range of the remote 
variable. 
RV = INP2 X RATIO + BIAS 
1.  Make sure the input signal is correct. 
2.  Make sure the Ratio2 and Bias2 settings are 
correct. 
3.  Recheck the calibration. Use a Ratio2 of 1.0 
and a Bias2 of 0.0. 
SEGERR 
Setpoint Program start segment 
number is less than ending segment 
number. 
Check SP Program configuration, subsection 
3.5 
Set up Group SPPROG function prompts 
“STRSEG” and “ENDSEG”. 
TCWARN 
The Thermocouple is starting to 
burnout. 
This diagnostic message means that the 
controller has detected that the thermocouple is 
starting to burnout. This error message may also 
be created if the resistance of the wires used to 
connect the thermocouple to the instrument is 
above 100 ohms. 
TCFAIL 
The Thermocouple is in imminent 
danger of burning out. 
This diagnostic message means that the 
controller has detected that the thermocouple 
will soon fail. User should consider replacing the 
thermocouple as soon as possible. This 
message will also be generated if the resistance 
of the wires used to connect the thermocouple to 
the instrument is above 180 ohms. 
OUT1FL 
Current Output is less than 3.5 mA.  The current output is open circuit. Check the 
field wiring. See Procedure #2. 
OUT2FL 
Auxiliary Output is less than 3.5 mA.  The auxiliary output is open circuit. Check the 
field wiring. See Procedure #10.