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jcb Robot 160 - Page 145

jcb Robot 160
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Section C - Electrics
Service Procedures
Alternator
C - 12 C - 12
9803-9450-1
7 Start the engine and run at maximum speed (see
Technical Data). Meter should show maximum
alternator output in Amps (see Technical Data).
Note: The meter reading should be taken as soon as
possible after starting the engine, as the charging current
will fall rapidly.
8 A zero reading indicates failure of the alternator and
may be caused by one of the following conditions.
These are listed in the order of probability.
a Defective suppression capacitor.
b Dirty slip rings or worn brushes.
c Defective regulator.
d Defective rectifier.
e Open or short - circuited field (rotor) windings.
f Open or short - circuited power (stator) windings.
9 To check for fault a, disconnect the capacitor and
repeat the charging test. Renew the capacitor if
necessary.
10 To check for faults b and c, remove the regulator and
brush box assembly. Check the condition of the
brushes and, if necessary, clean the slip rings using
extra-fine glass paper. The regulator may only be
checked by substitution.
11 Faults d, e, and f may be checked only by removing
and dismantling the alternator for further testing.
AVO 2002 Red lead to volts (middle) socket on
meter.
Black lead to negative on meter.
RH slider to DC voltage.
LH slider. K
Fig 10. ( T C-11).
AVO 2003 Red lead to amps socket (marked A) on
the meter.
Black lead to negative on meter.
RH slider to DC voltage
LH slider to 200 Shunt
FLUKE 85 Red lead to volts socket (marked V ) on
meter.
Black lead to COM socket on meter.
Set dial to mV.

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