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jcb Robot 160 - Dismantling and Assembling; Dismantling

jcb Robot 160
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Section C - Electrics
Alternator
Dismantling and Assembling
C - 47 C - 47
9803-9450-1
Dismantling and Assembling
Fig 41.
Dismantling
Remove suppressor 2 (if fitted) by removing nut 1 and
disconnecting lead E from terminal F.
Unscrew bolts 3 and disconnect lead G from terminal H to
remove the brush box and regulator assembly 4. If the
brush length is less than 5mm (0.2in) [new length 17mm
(0.67in)], or if spring pressure is less than 1.3 N the brush
box and regulator assembly must be renewed.
Remove nuts and washers 5, bolts 6 and nuts 7. Remove
slip ring and bracket 8.
Carefully remove rectifier 10 and stator 11 as an
assembly.Unsolder the interconnecting wires at X, Y, and
Z only if renewing either of these components.
Remove nut and washer 12 using an 8mm Allen key in the
shaft hexagon hole to prevent rotation.If necessary, use a
press to remove rotor 19 from the drive end bracket 17.

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