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jcb Robot 160 - Fault Tracing

jcb Robot 160
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Section E - Hydraulics
Fault Finding
Power Management System (P.M.S.)
E - 51 E - 51
9803-9450-2
(290 lb/in
2
) when fully anti-clockwise to10 bar (145 lb/
in
2
) when fully clockwise.
Fault Tracing
Table 12.
Fault Possible Cause Action
1 Warning light flashes Blink
Code 1 K Blink
Codes ( T E-50).
Signal from alternator W terminal absent
or incorrect.
Check alternator drive belt tension and
condition.
Check wiring from terminal W on alternator
to ECU 4 (wire no. 412).
Check for engine speed signal at W
connection on alternator, using frequency
setting on Fluke meter. Readings should
be 400 Hz at 1400 rev/min and 520 Hz at
1800 rev/min.
2 Warning light flashes Blink
Code 2 K
Blink
Codes ( T E-50).
.
.
Sensitivity control F not working. Check wiring to sensitivity control (wire
numbers 144B, 509 and 600AH).
3 Warning light flashes Blink
Code 3 K
Blink
Codes ( T E-50).
Dump valve solenoid short circuit Disconnect plug from solenoid H K
Fig
39. ( T E-50). If warning light now flashes
blink code 4, the short circuit must be in
the solenoid. If blink code 3 remains with
solenoid disconnected, check for short
circuit in wiring from ECU 4 to dump valve.
Wire numbers are 980 (feed) and 600AG
(earth).
4 Warning light flashes Blink
Code 4 K
Blink
Codes ( T E-50).
Dump valve solenoid open circuit Check for open circuit in wiring from ECU
4 to dump valve solenoid H K Fig
39. ( T E-50). Wire numbers are 980
(feed) and 600AG (earth). Check for open
circuit across terminals of solenoid H.
5 Loss of transmission drive
and PMS warning light does
not come on when ignition
is on.
ECU 4 not working. Do the system check K
System
Check ( T E-50).
Check wiring to ECU 4 as listed below.
Make sure all no moisture has entered the
harnesses and that all blanking and linking
plugs are fitted correctly K Calibration
Procedure ( T E-65).
Battery feed, wire number 144C (pin 12).
Check for 12V supply with ignition
switched on.

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