Page No.Contents
Section 3 - Maintenance
3 - i 3 - i
Routine Maintenance
Service Requirements ............................................................................. 3 - 1
Introduction ......................................................................................... 3 - 1
Owner/Operator Support .................................................................... 3 - 1
Service/Maintenance Agreements ..................................................... 3 - 1
Lifting Regulations - Inspections and Tests ........................................ 3 - 1
Obtaining Replacement Parts ............................................................. 3 - 2
Health and Safety .................................................................................... 3 - 3
Lubricants ........................................................................................... 3 - 3
Battery ................................................................................................ 3 - 5
First Aid - Electrolyte .......................................................................... 3 - 5
Service Schedules ................................................................................... 3 - 7
Introduction ......................................................................................... 3 - 7
How to Use the Service Schedules .................................................... 3 - 7
Pre-start Cold Checks, Service Points and Fluid Levels .................... 3 - 8
Functional Test and Final Inspection ................................................ 3 - 10
Fluids, Lubricants and Capacities .......................................................... 3 - 12
Coolant Mixtures .............................................................................. 3 - 12
Cleaning the Machine ............................................................................ 3 - 14
Cleaning the Cab Interior ................................................................. 3 - 15
Checking for Damage ............................................................................ 3 - 16
Seat Belt ................................................................................................ 3 - 17
Checking the Seat Belt Condition and Security ................................ 3 - 17
ROPS/FOPS Structure .......................................................................... 3 - 18
Checking the ROPS/FOPS Structure ............................................... 3 - 18
Boom Safety Strut ................................................................................. 3 - 19
Installing ........................................................................................... 3 - 19
Removing ......................................................................................... 3 - 20
Greasing ................................................................................................ 3 - 21
Greasing 10 Hours ........................................................................... 3 - 21
Every 50 Hours ................................................................................. 3 - 22
Oiling ..................................................................................................... 3 - 23
Every 500 Hours ............................................................................... 3 - 23
Access Panels ....................................................................................... 3 - 24
Engine Cover .................................................................................... 3 - 24
Rear Panel ....................................................................................... 3 - 24
Electrical System ................................................................................... 3 - 25
Battery .............................................................................................. 3 - 25
Jump Starting the Engine ................................................................. 3 - 26
Fuses and Relays ............................................................................. 3 - 28
Engine Air Filter ..................................................................................... 3 - 31
Changing the Elements .................................................................... 3 - 31
Cleaning the Air Filter Dust Valve ..................................................... 3 - 32
Engine ................................................................................................... 3 - 33
Checking the Oil Level ..................................................................... 3 - 33
Changing the Oil and Filter ............................................................... 3 - 34
Checking the Coolant Level ............................................................. 3 - 36
Changing the Coolant ....................................................................... 3 - 37
Checking the Alternator Belt Tension ............................................... 3 - 39
Adjusting the Alternator Belt ............................................................. 3 - 39
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