JLG 1930ES - Electrical Schematic - Sheet 1 of 2 (Machines with MDI)

SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
7-22 – JLG Lift – 3121166
Electrical Schematic - Sheet 1 of 2 (Machines with MDI)
Figure 7-22. Electrical Schematic - Sheet 1 of 2 (Machines with MDI)
RED 1-1
RED 1-2
YEL/RED 2-1-2
YEL/RED 2-2-1
YEL/RED 2-3-1
TAN 4- 1
TAN 3-1
RED/YEL 54-1
BLU/ORN52-2
BLACK
BLACK
BLACK
BATTERY CABLE (2/0 GA)
RED 1-1-1 (16)
RED 1-3 (10 GA)
BLACK (10 GA)
ORANGE
BLACK
RED
RED
BLUE
BLUE
(4 GA)
CABLE
BAT. CABLE
(4 GA)
INVERTER/
CHARGER
BLACK
YEL/RED 2-5-7
ORN/RED49-7
ORN/RED49-6
ORN/RED49-5
BLACK 14
YEL/RED 2-3-2
YEL/RED 2-1-1
YEL/RED
2-5-5
YEL/RED 2-5-6
BLACK 1
RED
BLACK
SHIELD
RED 16
ORANGE 15
YEL/RED 2-2-2
YEL/RED 2-4
YEL/RED 2-5-1
BLACK 3
RED
BLACK
SHIELD
RED 14-1
BLACK
GREEN
YELLOW
SHIELD
ORN/RED49-100
WHT/RED57-100
ORN/RED49-200
BLACK
A2
A1
A2
A1
F2
F1
F1
F2
YELLOW
YELLOW
BROWN
BROWN
LIFT
UP
LIFT
DOWN
GROUND
CONTROL
120
/.25 WATT
RESISTOR ASSEMBLED
IN CANNON PLUG OF
PLATFORM CABLE
PLATFORM CABLE THAT
ROUTES UP ARMSTACK;
HAS BREAK-OUT
POINT NEAR PLATFORM
BREAK-OUT SPLICED INTO
PLATFORM CABLE TO
PROVIDE ACCESSORY
CANBUS, IGNITION AND
GROUND CONNECTION
BATTERY
DISCONNECT
LOCATED
BETWEEN
THESE TWO
BATTERIES
BROWN1
WHITE 2
BLUE 3
GREEN 4
GREY 5
RED 6
BROWN1
WHITE 2
BLUE 3
GREEN 4
GREY 5
RED 6
BROWN 1
WHITE 2
BLUE 3
GREEN 4
GREY 5
RED 6
BROWN1
WHITE 2
BLUE 3
GREEN 4
GREY 5
RED 6
BLK
WHITE
YEL/RED 2-30
BLACK
RED
BLACK
SHIELD
FOOTSWITCH
(REQUIRES LSS MODULE)
YEL/RED 2-5-9
MOUNTED IN
VEHICLE
CHASSIS
PLATFORM MOUNTING ARM
PINS FOR LOAD SENSE
LSS MODULE LOCATED ON TOP
ARMSTACK UNDER PLATFORM
YEL/RED 2-100
ORN/RED 49-91
ORN/RED 49-90
BLACK 78
ORN/RED 49-4
ORANGE WIRE IN
DRIVE MOTOR CABLES
CONNECTED EITHER
WITH A BUTT SPLICE
OR JUMPER HARNESS
DIGITAL INPUT FILTER
(24 V DIGITAL INPUTS)
(ACTIVE HIGH)
POWER
DISTRIBUTION
AND
REGULATION
(TO ALL
AREAS OF THE
SYSTEM)
CAN
INTERFACE
UPG (J2-6)
HOUR METER (J2-8)
GND (J2-5)
GNDE (J2-2)
B+ (J2-1)
B+ (J1-39)
DNG (J2-7)
OVLD (J2-9)
GNDS (J2-4)
PLTS (J2-3)
TILTY (J3-3)
B- (J1-40)
CAN HIGH (J1-34)
CAN LOW (J1-35)
SHIELD (J1-36)
GNDE (J1-38) ANLP (J1-2) GND (J1-1) CAN HIGH (J1-31)
IGN (J1-7)
PLTE (J1-5)
PLTS (J1-8)
CAN LOW (J1-32) SHIELD (J1-33)
VTLT POWER (J3-1)
GND (J3-4)
GND (J1-6)
CAN HIGH (J1-11)
CAN LOW (J1-12)
SHIELD (J1-13)
CHARGER
INTERLOCK (J1-29)
G0 4
- 6V +
ESTOP
S02
G0 3
- 6V +
G0 2
- 6V +
G0 1
- 6V +
GROUND
PLATFORM
B
1
3
CIR_BREAKER
F01
ESTOP
S01
LIFT SWITCH
S03
00000
HOUR METER
LAMP 01
OVERLOAD
3
5
4
8
NEG
CHARGER
POWER
CONTROLLER
P
B+
M1 OR S
M2 OR A
B-
F1
F2
1810
11
1
2
3
4
DIAGNOSTIC
CONNECTOR
L
E
F
T
M
O
T
O
R
A
B
R
A
K
E
RIGHT MOTOR
A
BRAKE
CONTACTOR
1
4
3
2
REMOTE LED'S
(LOCATED IN GC)
PLATFORM
BULKHEAD
B
C
D
A
E
F
G
1
2
3
4
5
6
7
R
E
D
B
L
U
E
O
R
A
N
G
E
B
L
A
C
K
Y
E
L
L
O
W
G
R
E
E
N
S
H
I
E
L
D
SHIELD
GREEN
YELLOW
BLACK
ORANGE
CANBUS &
POWER
5
4
3
1
2
1
2
3
4
5
J1-3
J1-4
J1-2
J1-1
1
4
3
2
TILT
SENSOR
CHARGER INTERLOCK
1
2
LOAD SENSE
MODULE
+SIGNAL-1
CAL CLOCK-2
-SIGNAL-5
CAL DATA-6
J5 J6 J7 J8
+SIG
N
A
L
-
1
CAL CL
O
C
K
-
2
-SIG
N
A
L
-
5
CAL D
A
T
A
-
6
+SIG
N
A
L
-
1
CAL CL
O
C
K
-
2
-SIG
N
A
L
-
5
CAL D
A
T
A
-
6
+SIG
N
A
L
-
1
CAL CL
O
C
K
-
2
-SIG
N
A
L
-
5
CAL D
A
T
A
-
6
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J2-10 J2-6 J2-3 J2-4 J2-5 J2-9 J2-7 J2-8 J2-12 J2-11 J2-2 J2-1
1
:
+
S
I
G
N
A
L
2
:
C
A
L
C
L
O
C
K
5
:
-
S
I
G
N
A
L
6
:
C
A
L
D
A
T
A
F
L
P
I
N
1:+SIGNAL 2:CAL CLOCK 5:-SIGNAL 6:CAL DATA
FR PIN
1:+SIGNAL 2:CAL CLOCK 5:-SIGNAL 6:CAL DATA
RL PIN
1:+SIGN
A
L
2:CAL C
L
O
C
K
5:-SIGN
A
L
6:CAL D
A
T
A
R
R
P
I
N
BOX
INSIDE BATTERY CONTROL BOX SIDE;
COMPARTMENT, GROUND
TILTX (J3-2)
EXTENDER
-EXCITE-3 +EXCITE-4 -EXCITE-3 +EXCITE-4 -EXCITE-3 +EXCITE-4 -EXCITE-3 +EXCITE-4
3:-EXCITE 4:+EXCITE 3:-EXCITE 4:+EXCITE 3:-EXCITE 4:+EXCITE
3:-EXCITE 4:+EXCITE
RX (J1-3) TX (J1-4)
X075
X018
X019
X020
X058
X059
X026
X027 X061
X062
X098
X095
X096
X091
X094
X093
X092
X099
X002
X017
X046
X045
X048
X047
X003
X090
X097
3
6
4
2
MDI
X101
X033
X034
X036
X035
X038
X039
X040 X037
X031
X030
X029
X032
X011
X010
X028
1 2
X018
ORN/RED49-7
ORN/RED49-6
ORN/RED49-5
BLACK 14
3
4
5
6
1
4
3
2
REMOTE LED'S
(LOCATED IN GC)
X020
X010
X028
POS
NEG
STBY
2
6
NC
3
4
5
6
7
POS
BATTERY CABLE (2/0 GA)
OPTIONAL
INVERTER/CHARGER
X008
X021
ON
1