SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
3121166 – JLG Lift – 7-23
Electrical Schematic - Sheet 2 of 2 (Machines with MDI)
Figure 7-23. Electrical Schematic - Sheet 2 of 2 (Machines with MDI)
TAN 3-2
TAN 4-2
ORANGE 55-1-1
YELLOW9-2
YELLOW10-2
BLACK 26
BLACK 7
BLACK 6
BLACK 5
BLACK 2
BLU/ORN 52-1
BLACK18
BLACK 9
YEL/RED 2-5-2
ORN/RED49-3
ORN/RED49-1
BATTERY CABLE
(4 GA)
BATTERY CABLE (4 GA)
RED
WHITE
BLACK
SHIELD
YEL/RED 2-5-11
WHITE J1-6-7
PURPLE J1-7-6
PINK J1-5-55
BLUE J1-15-11
BROWN J1-16-12
GRAY J1-8-8
BROWN/PURPLE J1-11-19
ORANGE/WHITE J1-9-17
WHITE/GREEN J1-10-18
ORANGE J1-12-9
RED 16
RED 13
MEMBRANE SWITCHES
MOUNTED DIRECTLY ON BOARD
ORANGE 55-2
BLACK 10
ORANGE 55-1-2
PLATFORM
*POTHOLE SWITCHES
ARE CLOSED WHEN PHP
MECHANISM IS DEPLOYED
BLACK 15
YEL/RED 2-5-8
YEL/RED 2-5-10
YEL/RED
2-5-4
BRAKE
RELEASE
SWITCH
BLK
WHITE
**OPTIONAL ACC'Y
LOCATED ON VEHICLE
CHASSIS; COILED
UP, HANGING ON
HOOK, INSIDE
BATTERY DOOR
OPPOSITE GROUND
LOCATED ON
CYLINDER
POWER MODULE & CONTACTOR ARE
MOUNTED IN FRONT COMPARTMENT
OF CHASSIS BETWEEN DRIVE
MOTORS; COMPARTMENT IS
COVERED, DRIVE MOTOR CABLES
ENTER COMPARTMENT;
1
2
3
MOUNTED ON
BOTTOM ARM PIVOT
PIN, GROUND
YEL/RED 2-5-3
PUSH BUTTON SWITCH
MOUNTED ON CHASSIS
INSIDE BATTERY DOOR
BLACK 11
BULKHEAD CONNECTION AT ARM PIVOT
IN HARNESS; GND WIRE FOR STEER &
LIFT UP COILS ARE SPLICED TOGETHER;
BULKHEAD CONNECTION AT ARM
PIVOT FOR PUMP CABLES
MICROPROCESSOR
ANALOG INPUT
FILTER
0 TO 5 VOLT
DIGITAL
OUTPUT
DRIVERS
(24 V WHEN
OUTPUT IS ON)
STEER LEFT (J1-21)
STEER RIGHT (J1-22)
LIFT UP (J1-25)
LIFT DOWN (J1-26)
RH BRAKE (J1-24)
LH BRAKE (J1-23)
RH PHP (J1-18)
IGN (J1-17)
LH PHP (J1-10)
IGN (J1-9)
GND (J1-16)
ANGL (J1-15)
APWR (J1-14)
GND (J1-30)
GND (J1-37)
GALR (J1-28)
BRAKE REL (J1-20)
IGN (J1-19)
GND (J1-27)
RS232
STEER LEFT
VALV E
1
2
3
OPTIONAL EQUIPMENT CONNECTION
PUMP
IGN
BRAKE RELEASE
POWER
DIGITAL INPUT FILTER
(24 V DIGITAL INPUTS)
(ACTIVE HIGH)
MICROPROCESSOR
ANALOG INPUT
FILTER
0 TO 5 VOLT
DIGITAL
OUTPUT
DRIVERS
(24 V WHEN
OUTPUT IS ON)
POWER
DISTRIBUTION
AND
REGULATION
(TO ALL
AREAS OF THE
SYSTEM)
CAN
INTERFACE
J1-12
J1-10
J1-9
J1-11
J1-8
J1-16
J1-6
J1-7
J1-15
J1-5
CAPACITY SWITCH
HORN SWITCH
JOYSTICK
1 COMMON
5 ROCKER LEFT GREEN (24 GA)
4 ROCKER RIGHT
7 +5VDC WHT/RED
8 GROUND WHT/BLACK
9 SIG OUTPUT BROWN
LT RT
0-5 VOLT
OUTPUT
LIFT
DRIVE
BEACON
LH-BRAKE
CONNECTOR
CONTROL BOX.
CONTROL BOX SIDE.
CONTROL BOX
X025
X024
X012
X014
X022
X041
X043
X042
X044
X016
X009
X023
X015
X001
X050
X057
X052
X053
X049
X013
1870205 B