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Mazda 626 - Fuel System; Fuel Tank Inspection; Fuel Pump Relay Removal;Installation

Mazda 626
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FUEL SYSTEM
FUEL SYSTEM
FUEL TANK INSPECTION
1. Remove the fuel tank.
2. Attach an air hose to the SST.
3. Plug the main and return fuel pipes a on the fuel
pump.
4. Connect the SST to Port A and plug Port B as
shown in the figure.
PLUG
5. Level the fuel tank.
6. Apply pressure to Port A and inspect operation of
the check valve.
If not as specified, replace the fuel tank.
Condition Airflow
Apply below +2.9 kPa {+22 mmHg,
+0.87 inHg} pressure to Port A
No
Apply over +5.9 kPa {+44 mmHg,
+1.7 inHg} pressure to Port A
Yes
7. Turn the fuel tank upside-down with Port B
plugged as shown in the figure.
49 U014 001
PLUG
11. Apply pressure of +0.98 kPa {+7.4 mmHg, +0.29
InHg} to Port C and inspect if there is airflow from
Port A.
If there is no airflow, replace the fuel tank.
FUEL PUMP RELAY REMOVAL/INSTALLATION
1. Disconnect the negative battery cable.
2. Remove the fuel pump relay.
3. Install in the reverse order of removal.
8. Apply pressure of +0.98 kPa {+7.4 mmHg, +0.29
inHg} to Port A and verify that there is no airflow
from Port C.
If there is airflow, replace the fuel tank.
9. Turn over the fuel tank, and level it.
10. Connect the SST to Port C as shown in the figure.
F1-24

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