16 CYLINDER BLOCK ASSEMBLY
To assemble
1 Clean thoroughly the new cylinder block. Ensure
that all the oil passages are clean and free from
debris.
2 Remove the threaded plugs from the old cylinder
block and clean the threads. Seal the threads with
POWERPART Nutlock, or a similar sealant, and fit
the threaded plugs into the new cylinder block.
3 Fit the piston cooling jets, or the spacers and
setscrews where jets are not fitted, operation
13A-09.
4 Fit the crankshaft and the rear oil seal assembly,
see section 14.
5 Fit the piston and connecting rod assembly,
operation 13A-03.
6 Fit the flywheel housing and the flywheel, see
section 22.
7Fit the tappets and the camshaft, operation
15A-08.
8 Fit the lubricating oil pump and the pressure
relief valve, see section 19, or fit the balancer unit,
operation 14A-10.
9 Fit the timing case and the timing gears, see
section 15.
10Fit the cylinder head assembly, operation
12A-07.
11Fit the starter motor, operation 23B-01.
12Fit the fuel lift pump, operation 20A-03 or
20B-03.
13If necessary, fit the turbocharger, operation
18A-01.
14 Fit the lubricating oil filter assembly and the
lubricating oil sump, see section 19.
15 If necessary, fit the lubricating oil cooler,
operation 21A-07.
16 Fit the fuel filter, the atomisers and the fuel
injection pump, see section 20.
17 If necessary, fit the compressor or the
exhauster, see section 24.
18 Fit the fan, the fan drive and the water pump,
see section 21.
19 Fit the alternator and its mounting brackets and
the alternator drive belts, see section 23.
20 Install the engine into the vehicle or machine.
21 Fill the cooling system.
22 Fill the lubricating oil sump to the correct level
with an approved lubricating oil.
23Eliminate air from the fuel system, see section
20.
16A.04 Perkins Phaser/1000 Series, April 1995
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