CYLINDER BLOCK ASSEMBLY 16
To fit a partially finished liner
The liner is an interference fit in the parent bore. A
special tool will be necessary to fit the liners, tool
PD.150B can be used. If a liner is a very tight fit it
may be necessary to use a hydraulic press.
Caution: Do not hit a liner with a hammer.
1 Clean thoroughly the parent bore of the cylinder
block with an approved degreasing fluid.
2 Inspect the parent bore for damage and
corrosion. Damaged cylinder blocks should be
discarded.
3 Clean thoroughly the outer surface of the liner
with an approved degreasing fluid.
4 Apply a small amount of engine oil around the
top of the parent bore to assist the entry of the
liner.
5 Engage the cylinder liner (A5) into the parent
bore; ensure that the liner is vertical. Put the
adaptor PD.150B-17/2 (A4) onto the top of the liner
with the shoulder of the adaptor on the flame ring
of the liner. Put the bearing (A3) into position in the
recess in the top of the adaptor with the flat face of
the bearing to the bottom of the recess.
6 Fit the threaded rod (A2) through the bearing, the
adaptor and the liner until the handle (A1) is against
the recess in the bearing. In this position adjust the
threaded rod until the end is below the bottom face
of the cylinder block.
7 Fit the adaptor PD.150B/6 (A6) onto the threaded
rod; ensure that the flat face of the adaptor is
against the bottom face of the cylinder block as
shown (A). Fit the washer and the nut; ensure that
the threaded rod is in the centre of the liner and
tighten the nut onto the adaptor.
8 Lubricate the ratchet of the handle and the
threaded rod with Shell Spirax oil or an equivalent
oil. Operate the handle and press the liner into the
fully fitted position.
9 Remove the tool PD.150B and thoroughly clean
the top of the cylinder block.
a
a
2
a
a
1
a
a
3
a
a
4
a
a
5
6
PA212
Perkins Phaser/1000 Series, April 1995 16A.11
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