Polaris RZR XP4 1000 User Manual

6.24
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
6. Inspect the pinion shaft assembly. Replace bearings
if needed. Inspect each gear for damage, chips or
abnormally worn teeth.
9
Bearing
12
Gear
10
Snap Ring
13
Bearing Cover
11
Washer
14
Pinion Shaft
NOTE: If pinion shaft was disassembled, the
bearing cover must be installed on the shaft
before installing the gear.
7. Install the pinion shaft assembly. Be sure to properly
mesh the snorkel shaft bevel gear with the pinion
shaft bevel gear.
8. Apply Loctite
®
242
™
to the threads of the bearing
cover retaining screws.
9. Using a 5 mm Allen wrench, install only the three
screws
15
that secure the pinion shaft assembly as
shown below. Leave the longer locking screw
16
out
at this point. Torque the bearing cover retaining
screws to specification.
Bearing Cover Retaining Screws:
10 ft-lb (14 Nm)
IMPORTANT: DO NOT install the longer screw.
Installing the longer screw will lock the snorkel
tube and not allow for backlash setting
adjustment.
10.Rotate the snorkel tube counterclockwise using the
snorkel tool (PA-50231) until the snorkel gear and
pinion gear have ‘zero’ backlash.
NOTE: DO NOT overtighten the snorkel tube. At
the 'zero' backlash position, you should still be
able to turn the snorkel shaft using your fingers,
but it will feel rough and may have some tight
spots.
TRANSMISSION

Polaris RZR XP4 1000 Specifications

General

Brand	Polaris
Model	RZR XP4 1000
Category	Offroad Vehicle
Language	English