Polaris RZR XP4 1000 User Manual

6
6.25
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
11. Look down into the transmission housing to see the
snorkel locking screw hole opening
17
to reference
your starting point.
NOTE: If you have a hard time seeing into the
hole, insert a small Allen wrench, punch or
screwdriver into the hole to feel when the notch is
aligned with the hole.
12.Slowly rotate the snorkel tube clockwise while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the 3rd notch from the ‘zero’ backlash
position obtained in step 11.
13.Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft clockwise to the next notch
(4th notch).
14.Once the backlash is set, apply Loctite
®
242
™
to the
threads and install the locking screw to secure the
snorkel tube. Torque the locking screw to
specification.
Snorkel Locking Screw:
10 ft-lb (14 Nm)
Transmission Assembly
NOTE: The snorkel shaft and pinion shaft must
be installed prior to transmission assembly. The
snorkel shaft cannot be installed after
assembling the transmission.
15.Clean both transmission case halves thoroughly.
Inspect case half mating surfaces for damage.
16.Assemble the reverse shaft assembly and input shaft
assembly if previously disassembled (see
illustrations).
18
Reverse Shaft
23
Snap Ring
19
Low Gear
24
Bearing
20
Engagement Dog
25
High Gear
21
Reverse Sprocket
26
Input Shaft
22
Silent Chain
17.Install the idler gear shaft assembly
27
, gear cluster
assembly
27
, and input shaft assembly
28
into the
transmission housing, all at the same time.
TRANSMISSION

Polaris RZR XP4 1000 Specifications

General

Brand	Polaris
Model	RZR XP4 1000
Category	Offroad Vehicle
Language	English