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6.47

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

24. Assemble shift shaft rail if previously disassembled.

NOTE: Both shift forks need to be orientated the

same way, so that the shift fork pins are both

offset to the same side of the rail.

25. Install the shift shaft rail (D) and shift forks into the

transmission housing as an assembly. Be sure the

shift forks are engaged into the engagement dogs.

NOTE: Shift fork pins should be offset towards

the input shaft as shown above.

26. Inspect the shift drum for any damage or wear.

Inspect the splines of the shift drum.

27. Install the shift drum (E) into the transmission

housing. Lift up on the shift shaft rail (D) and move

the rail assembly towards the shift drum to allow the

shift fork ends to be installed into the shift drum (E).

28. Apply a continuous bead of Crankcase 3 Bond

Sealant (PN 2871557) to the left hand transmission

mating surface.

TRANSMISSION

Polaris RZR XP4 1000 User Manual

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