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Ricoh aficio 1013F Service Manual

Ricoh aficio 1013F
384 pages
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B044/B045/B046
SERVICE MANUAL
001209MIU
RICOH GROUP COMPANIES

Table of Contents

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Ricoh aficio 1013F Specifications

General IconGeneral
FunctionsPrint, Copy, Scan, Fax
Print TechnologyLaser
Print Speed13 ppm
Print Resolution600 x 600 dpi
Copy Speed13 cpm
Copy Resolution600 x 600 dpi
Scan Resolution600 x 600 dpi
Scanner TypeFlatbed
Fax Speed33.6 kbps
Modem Speed33.6 kbps
Monthly Duty Cycle10, 000 pages
Paper Capacity250 sheets
Zoom25% - 400%
Supported Operating SystemsWindows, Mac OS
Paper SizeA4
InterfaceUSB 2.0

Summary

INSTALLATION

1.1 INSTALLATION REQUIREMENTS

Specifies environmental, power, and space requirements for machine installation.

1.2 COPIER

Details installation and setup procedures for the copier unit.

1.3 PAPER TRAY UNIT

Covers accessory check and installation for the paper tray unit.

1.4 PAPER TRAY UNIT HEATER

Details accessory check and installation for the paper tray unit heater.

1.5 DOCUMENT FEEDER

Covers accessory check and installation procedures for the document feeder.

1.6 DIMM

Details the installation procedure for the DIMM memory module.

PREVENTIVE MAINTENANCE

2.1 PM TABLES

Provides tables detailing preventive maintenance tasks, intervals, and actions for components.

2.2 HOW TO CLEAR THE PM COUNTER

Explains the procedure to reset the PM counter after maintenance is completed.

REPLACEMENT AND ADJUSTMENT

3.1 PRECAUTIONS

Lists general precautions and specific warnings before performing replacement or adjustment procedures.

3.2 SPECIAL TOOLS AND LUBRICANTS

Lists special tools and lubricants required for maintenance and replacement.

3.3 EXTERIOR COVER AND OPERATION PANEL

Details procedures for removing and replacing exterior covers and the operation panel.

3.4 SCANNER SECTION

Describes scanner unit components and replacement procedures.

3.5 FUSING

Covers the fusing unit, its components, and related replacement procedures.

3.6 PCU

Details procedures for replacing the Photoconductor Unit (PCU).

3.7 TONER SUPPLY CLUTCH

Explains removal and replacement of the toner supply clutch.

3.8 PAPER FEED SECTION

Describes paper feed system components and replacement procedures.

3.9 IMAGE TRANSFER

Covers image transfer roller and ID sensor replacement procedures.

3.10 FUNCTION CONTROL UNIT (FCU)

Details the procedure for replacing the Function Control Unit (FCU).

3.11 LASER UNIT

Covers the laser unit, its components, and related safety precautions.

3.12 OTHER REPLACEMENTS

Describes procedures for replacing various other components.

3.13 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING

Explains adjustments for print and scan image quality.

TROUBLESHOOTING

4.1 SERVICE CALL CONDITIONS

Lists service call conditions, their definitions, and reset procedures.

4.1.2 SC CODE DESCRIPTIONS

Provides a detailed list of SC codes, symptoms, and possible causes.

4.2 ELECTRICAL COMPONENT DEFECTS

Details common electrical component errors and their symptoms.

4.3 BLOWN FUSE CONDITIONS

Lists fuse types, ratings, and conditions where fuses might blow.

4.4 DUMPING THE FUSER TEMPERATURE LOG

Explains how to extract fuser temperature logs for analysis.

SERVICE TABLES

5.1 USING SERVICE PROGRAM MODE

Explains how to access and use the Service Program (SP) mode for diagnostics and adjustments.

5.1.1 SP MODE TABLES

Lists and describes various Service Program (SP) modes for machine adjustments.

5.1.2 TEST PATTERN PRINTING (SP5-902)

Details how to print various test patterns for calibration and diagnosis.

5.1.3 INPUT CHECK (SP5-803)

Explains how to check sensor and switch status using the input check function.

5.1.4 OUTPUT CHECK (SP5-804)

Details how to check the operation of electrical components using the output check function.

5.1.5 SMC PRINTING (SP5-992)

Explains how to print SMC reports containing machine data and settings.

5.1.6 MEMORY ALL CLEAR (SP5-801)

Describes how to reset all SP/UP settings to factory defaults.

5.1.8 PROGRAM UPLOAD/DOWNLOAD

Explains how to upload or download machine firmware using a flash memory card.

5.1.9 SRAM DATA UPLOAD/DOWNLOAD

Details how to save and restore machine settings using SRAM and a flash memory card.

5.1.10 SERIAL NUMBER INPUT (SP5-811)

Explains how to input the machine's serial number.

5.1.11 ID SENSOR ERROR ANALYSIS (SP2-221)

Provides guidance on analyzing ID sensor errors to improve image quality.

5.1.12 MEMORY READ/WRITE

Explains how to read and write data to arbitrary RAM addresses.

5.2 USER TOOLS

Describes how users can access and change machine settings via User Tools.

DETAILED SECTION DESCRIPTIONS

6.1 OVERVIEW

Provides a general overview and component layout of the machine.

6.2 PAPER PATH

Illustrates and describes the path paper takes through the machine.

6.3 DRIVE LAYOUT

Shows the layout of various drive components and motors within the machine.

6.4 BLOCK DIAGRAM: PCBS AND COMPONENTS

Presents a block diagram of the machine's PCBs and interconnected components.

6.5 MAIN PCBS

Details the main Printed Circuit Boards (PCBs) and their functions.

6.6 COPY PROCESS OVERVIEW

Provides a step-by-step overview of the copying process.

6.7 SCANNING

Describes the scanning process, including component overviews.

6.8 IMAGE PROCESSING

Explains the image processing steps and modules used in the machine.

6.9 LASER EXPOSURE

Details the laser exposure unit and its overview.

6.10 PHOTOCONDUCTOR UNIT (PCU)

Provides an overview of the Photoconductor Unit (PCU) components.

6.11 DRUM CHARGE

Explains the drum charging process and voltage correction.

6.12 DEVELOPMENT

Describes the development section components and toner density control.

6.13 DRUM CLEANING AND TONER RECYCLING

Explains the process of cleaning the drum and recycling toner.

6.14 PAPER FEED

Details the paper feed system overview and mechanisms.

6.15 IMAGE TRANSFER AND PAPER SEPARATION

Covers the image transfer process and paper separation.

6.16 IMAGE FUSING AND PAPER EXIT

Describes the image fusing unit and paper exit area.

6.17 ENERGY SAVER MODES

Explains the machine's energy-saving modes and transitions.

SPECIFICATIONS

1. GENERAL SPECIFICATIONS

Provides general technical specifications for the machine.

2. FEATURES

Lists the available features of the machine.

3. MACHINE CONFIGURATION

Details the system components and machine configuration.

4. VIDEO DATA PATH

Explains the flow of video data for transmission and reception.

DOCUMENT FEEDER B444

1. OVERALL INFORMATION

Provides general information including mechanical, electrical, and drive layouts.

2. DETAILED SECTION DESCRIPTIONS

Details pick-up, separation, clutch operation, transport, exit, and electrical circuits.

3. REPLACEMENT AND ADJUSTMENT

Covers procedures for replacing DF covers, table, feed unit, rollers, motor, clutch, sensors, and connection board.

PAPER TRAY UNIT B421

1. OVERALL MACHINE INFORMATION

Covers machine information including mechanical, electrical, drive layouts, and circuits.

1.5 DETAILED DESCRIPTIONS

Details paper feed, separation, lift mechanism, end detection, and side/end fences.

2. REPLACEMENT AND ADJUSTMENT

Covers replacement of feed roller, friction pad, and removal of the paper tray unit.

FAX UNIT B465

1. INSTALLATION

Covers installation requirements, fax unit setup, and handset installation.

2. PREVENTIVE MAINTENANCE

Details special tools, lubricants, and PM tables for the fax unit.

3. REMOVAL AND REPLACEMENT

Covers precautions and procedures for replacing FCU, NCU, and monitor speaker.

4. TROUBLESHOOTING

Lists error codes and fax-specific SC codes for troubleshooting.

5. SERVICE TABLES

Explains service level functions, bit switches, NCU parameters, and dedicated transmission parameters.

PRINTER CONTROLLER B441

1. INSTALLATION

Covers installation requirements and printer installation procedures.

2. TROUBLESHOOTING

Lists controller error codes and LED display indicators for troubleshooting.

3. SERVICE TABLES

Explains service program mode, service menu, and diagnostic procedures.

4. DETAILED SECTION DESCRIPTIONS

Describes controller functions, block diagrams, and system components.

5. SPECIFICATIONS

Lists general specifications, supported paper sizes, and software accessories.

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